Manhart What is the processing principle of a roll bending machine?

The processing principle of a rolling bending machine (please note that the conversation may mention a variant or specific type of bending machine, but usually bending machines are more common and have similar principles) can be clearly summarized as follows:
1. Basic Principles:
-The roll bending machine uses external forces to cause plastic deformation of materials (such as metal sheets), thereby changing their shape and achieving the expected bending angle and length.
2. * * Main components * *:
-Servo motor: As the core component of the bending machine, the servo motor is responsible for converting electrical energy into mechanical energy and providing precise power control.
-Hydraulic system: The hydraulic system includes key components such as hydraulic cylinders and pumps, responsible for providing auxiliary support and static pressure to the mechanical parts, ensuring stability and accuracy during the bending process.
-CNC System (Computer Numerical Control System): As the brain of the bending machine, the CNC system controls the movement and bending angle of the mechanical parts through the built-in computer. Programming CNC systems can achieve precise bending requirements, improve production efficiency and product quality.
-* * Mechanical Structure * *: The mechanical structure is the foundation of the rolling and bending machine, including upper and lower workbenches, extrusion plates, clamps, and other components, which are the actual positions where the workpiece is processed.
3. * * Workflow * *:
-* * Programming and Settings * *: Firstly, through CNC system programming, input parameters such as the length and bending angle of the workpiece to be processed into the machine.
-Power transmission: The servo motor precisely controls the movement of the mechanical structure according to the instructions of the CNC system. At the same time, the hydraulic system provides necessary auxiliary support and static pressure for the mechanical part.
-Bending process: Under the joint action of servo motor and hydraulic system, the workpiece is precisely bent to a predetermined angle in the mechanical structure.
-* * Monitoring and Adjustment * *: The CNC system monitors the bending process in real-time to ensure bending accuracy and stability. If necessary, optimization can be achieved by adjusting the parameters of the CNC system.
4. * * Technical features * *:
-High precision: Through precise control of servo motors and CNC systems, the bending machine can achieve high-precision bending processing, meeting strict production requirements.
-* * High efficiency * *: The automation control of CNC systems enables the bending machine to quickly respond to production needs and improve production efficiency.
-* * Energy saving and environmental protection * *: Compared to traditional bending equipment, the rolling bending machine performs excellently in energy utilization and noise control, which is in line with the development trend of green manufacturing.
In summary, the roll bending machine achieves a high-precision, high-efficiency, energy-saving and environmentally friendly bending process through the organic combination of servo motors, hydraulic systems, CNC systems, and mechanical structures.