Manhart卷板机安全操作规程及维护保养制度

**Safety operation specifications, operating procedures, and maintenance system for rolling machines**
1、 简介
In order to ensure the safe operation of the rolling machine, ensure the personal safety of operators and equipment performance, this safety operation specification, operating procedures, and maintenance system are specially formulated. This specification applies to all operators and managers who use the rolling machine.
2、 Equipment inspection and preparation
Before each operation, the operator should conduct a comprehensive inspection of the rolling machine to ensure that all components of the equipment are intact, fasteners are not loose, the electrical system is normal, the lubrication system has sufficient oil level, and the safety device is reliable.
2. Check the power supply of the equipment to confirm that it meets the equipment requirements and is well grounded.
3. Check the transmission system of the rolling machine, such as the motor, reducer, coupling, etc., to ensure that there is no abnormal sound or oil leakage.
4. Remove debris around the equipment, keep the work area clean, and ensure that there are no obstacles that may affect the normal operation of the equipment.
5. Prepare corresponding tools and materials as needed, such as fixtures, measuring tools, lubricants, etc.
3、 Operating procedures
1. Operators should be familiar with the operating procedures of the rolling machine and strictly follow the procedures for operation.
Before operation, the specifications, materials, and thickness of the board should be confirmed, and appropriate process parameters should be selected for processing.
3. Place the board on the workbench of the rolling machine and fix it with a fixture to ensure that the board will not move during the processing.
Before starting the equipment, ensure that all personnel have left the hazardous area and issue a start signal.
During the processing, the operator should closely monitor the operation of the equipment. If there is any abnormal sound, vibration, or temperature rise, the machine should be stopped immediately for inspection.
After processing, the equipment power should be turned off and corresponding tools should be used to inspect the processed board to ensure that it meets the requirements.
7. Clean equipment and work areas to maintain cleanliness.
4、 Maintenance system
1. Regular maintenance and upkeep of the rolling machine, including cleaning, lubrication, tightening, etc., to ensure that the equipment is in good working condition.
2. Check the lubrication system of the equipment, regularly replace the lubricating oil and filter element, and ensure that the lubrication system is unobstructed.
3. Check the transmission system of the equipment, such as the motor, reducer, coupling, etc. If any abnormalities are found, replace or repair them in a timely manner.
4. Regularly inspect the electrical system of the equipment, including power lines, switches, fuses, etc., to ensure their safety and reliability.
5. Check the safety devices of the equipment, such as protective shields, guardrails, etc., to ensure that they are intact and can function properly.
6. Establish an equipment maintenance record system to provide detailed records of the time, content, personnel, etc. of each maintenance for traceability and reference.
7. For equipment that has been out of service for a long time, appropriate protective measures should be taken to prevent rusting and damage.
5、 Supplementary Provisions
This safety operation specification, operating procedures, and maintenance system shall be implemented from the date of publication. Any violations shall be dealt with in accordance with relevant regulations. At the same time, this specification will be revised and improved according to the actual situation.