Manhart 如何维护和保养滚压机以延长其使用寿命？

To maintain and upkeep the rolling machine and extend its service life, the following measures can be taken:
###1、 Daily inspection and maintenance
1. * * Equipment inspection * *:
-Before starting the bending machine, carefully inspect the motor, switch, circuit, and grounding for any abnormalities to ensure that all operating components and control keys are in the correct position. At the same time, check whether the overlap of the upper and lower molds meets the requirements, and whether each positioning device meets the processing requirements.
-During operation inspection: When the rolling machine is running, the overlap of the upper and lower molds should be checked regularly, and the display on the hydraulic gauge should be checked to ensure compliance with specifications. At the same time, check all transmission mechanisms and connecting components to ensure that they are not loose.
2. * * Security Protection * *:
-Ensure that the safety protection devices of the equipment are complete and effective, such as protective covers, safety switches, etc., to ensure the safety of the operators.
-During the operation of the bending machine, the operator should wear personal protective equipment such as safety shoes, earplugs, etc., and avoid staying next to the roller to avoid accidental danger.
###2、 Regular maintenance and upkeep
1. * * Equipment Cleaning * *:
-Clean the equipment daily, keep the environment clean, and stack the process products neatly. When cleaning, it is necessary to use a solvent cleaner with strong acidity and alkalinity to ensure the cleanliness of mechanical equipment.
-Regularly clean the dust and debris inside the equipment, especially the electrical box. Dust treatment and cleaning should be carried out every 3 months to keep the machine surface clean and tidy. Do not stack debris or tools.
2. Lubrication and fastening:
-For mechanical bending machines, the screws of each component should be checked and tightened regularly, such as checking the fixing screws of the thrust motor every 6 months for looseness, and checking the main shaft screws every 3 months for looseness.
-Key components such as gear sets should be regularly lubricated with oil, such as every 15 days, to ensure smooth operation of the equipment.
3. Hydraulic system maintenance:
-For hydraulic bending machines, the oil level and quality of the hydraulic system should be checked regularly to ensure the cleanliness and adequacy of the hydraulic oil.
-The hydraulic system should periodically replace lubricating oil and fluids, and select high-quality fluids to ensure the normal operation of the system.
4. Electrical system inspection:
-Regularly inspect the electrical system’s wiring, switches, and other components for aging, damage, or looseness, and replace or tighten them in a timely manner.
-Ensure good grounding of the equipment to prevent electrical faults from causing safety accidents.
###3、 Precautions
1. * * Safe operation * *: Operators should strictly follow operating procedures and safety regulations to ensure that no safety accidents occur during equipment use.
2. * * Troubleshooting * *: If there are abnormal sounds, vibrations, oil leaks, etc. during the operation of the equipment, it should be stopped immediately for inspection and troubleshooting to avoid further damage to the equipment.
3. * * Maintenance Records * *: Establish an equipment maintenance record system, detailing the time, content, and replaced parts of each maintenance, for future reference and retrieval.
By implementing the above measures, the rolling machine can be effectively maintained and serviced, its service life can be extended, and the efficiency and safety of equipment use can be improved.