Manhart How to improve the processing efficiency of fully electric servo CNC coiling machine?

The improvement of machining efficiency of fully electric servo CNC coiling machine can be achieved from the following aspects:
1. * * Optimize processing technology * *:
-Choose the appropriate processing technology based on different materials and part types. For example, for certain materials, it may be necessary to use a separation of rough and finish machining to reduce processing time.
-Under the condition of allowable stiffness, a larger cutting depth is taken during rough machining to reduce the number of tool passes and improve workpiece productivity; During precision machining, a smaller cutting depth is taken to achieve higher surface quality.
2. Reasonable selection of cutting tools:
-Choosing appropriate cutting tools can significantly improve cutting efficiency and accuracy. Consider factors such as tool durability, rigidity, cutting speed, and accuracy, while minimizing the frequency and time of tool replacement.
3. * * Improve programming skills * *:
-Optimizing CNC programming can improve machining efficiency and accuracy. For example, arranging the machining sequence reasonably, optimizing cutting parameters, and reducing idle time can all improve machining efficiency.
-Flexibly utilizing the relationship between the main program and subroutines, repeatedly calling subroutines in the main program, can ensure consistency in machining dimensions and improve machining efficiency.
-Use absolute programming to reduce the cumulative error of the CNC system and ensure machining accuracy.
4. * * Equipment maintenance and upkeep * *:
-Regular maintenance and upkeep of the fully electric servo CNC coiling machine can maintain the stability and accuracy of the equipment, reduce downtime and downtime, and thus improve processing efficiency.
5. * * Utilize existing technology * *:
-Adopting new processing technologies such as high-speed cutting and dry cutting can improve processing efficiency and accuracy.
-By utilizing the characteristics of servo motors, high-precision position and speed control can be achieved to improve machining accuracy and efficiency.
6. * * Personnel Training and Management * *:
-Regular training for operators can improve their skill level and proficiency, reduce operational errors and downtime, and enhance processing efficiency.
-Adopt scientific management methods, arrange production plans and schedules reasonably, and ensure the continuous and efficient operation of equipment.
7. * * Equipment upgrade and renovation * *:
-For old fully electric servo CNC coiling machines, upgrading and retrofitting can be considered. For example, adopting new numerical control systems, servo drive systems, etc. can significantly improve the performance and efficiency of equipment.
8. Application of Intelligent Technology:
-Introducing artificial intelligence technology, such as equipment failure prediction and maintenance systems, can timely detect and solve potential problems, reducing downtime.
-Using an intelligent scheduling system for production planning and scheduling, optimizing the production process, and improving the overall efficiency of the production line.
Through the comprehensive application of the above measures, the fully electric servo CNC coiling machine can significantly improve processing efficiency and meet the processing requirements of high precision, high efficiency, and high degree of automation.