Manhart How to ensure the stability and safety of the torsion axis CNC bending machine during operation?

To ensure the stability and safety of the torsion axis CNC bending machine during operation, the following suggestions can be referred to for point representation and induction:
1、 Equipment inspection and maintenance
1. * * Mold inspection * *:
-Before each operation, it is necessary to carefully check the overlap and firmness of the upper and lower molds. Insufficient overlap or loose fixation of the upper and lower molds may cause mold displacement or detachment during the processing, leading to safety accidents.
-Regularly replace worn molds to ensure machining accuracy and stability.
2. * * Positioning equipment inspection * *:
-Check if each positioning device meets the processing requirements. Positioning equipment is used to determine the accurate position of the board during the bending process. If the positioning is not accurate or the equipment is damaged, it may cause the board to shift or make processing errors.
3. * * Rail system maintenance * *:
-Regularly clean the dust and metal shavings on the surface of the guide rail, and apply lubricating oil to reduce friction and improve sliding performance.
4. * * Servo motor and drive system inspection * *:
-Regularly check the working status of the servo motor and driver, replace aging components in a timely manner, and ensure stable communication between the motor and driver.
2、 Operating standards
1. * * Pre startup check * *:
-When the skateboard and each positioning axis are not at the origin, the return to origin program must be run to ensure that the equipment is in the correct initial position before each operation.
-After starting the CNC bending machine, it should be idle for 1-2 minutes and moved 2-3 times on the full stroke of the slider to check if the equipment is running normally and if there are any abnormal sounds or faults.
2. * * Unified Command * *:
-During the work process, one person should provide unified command to ensure close cooperation between the operator and the feeding and suppression personnel, and to avoid operational errors or safety accidents caused by multiple people commanding or poor communication.
3、 Security measures
1. * * Install photoelectric protection device * *:
-The bending machine protection device (such as laser safety protection device) can provide comprehensive and effective safety protection for the bending machine. When hands or other objects accidentally enter the protection range and block the beam of light, the bending machine stops running to avoid safety accidents.
2. * * Back safety protection * *:
-Install a safety light curtain on the back of the bending machine to prevent human intrusion and eliminate safety hazards.
3. * * Operation protection * *:
-Operators should wear protective equipment such as earplugs and goggles to reduce the impact of noise and light on operators.
4、 Daily maintenance and training
1. * * Daily maintenance * *:
-Regularly clean the CNC bending machine and keep the equipment dry and clean.
-Regularly lubricate and inspect the CNC bending machine, promptly eliminate hidden dangers, and ensure the normal operation of the equipment.
2. * * Personnel Training * *:
-Operators should receive regular skill training and safety education to improve their operational skills and safety awareness.
Through the comprehensive implementation of the above measures, the stability and safety of the torsion axis CNC bending machine during operation can be ensured, processing efficiency can be improved, and the risk of safety accidents can be reduced.