Manhart How to ensure machining quality while improving production efficiency of a torsion axis CNC bending machine?

The key to ensuring machining quality of a torsion axis CNC bending machine is to comprehensively consider multiple aspects such as equipment optimization, process control, operation standards, and maintenance while improving production efficiency. Here are some specific measures and suggestions:
1、 Equipment optimization
1. CNC system upgrade:
-Introducing advanced CNC systems to achieve precise control and adjustment of machining parameters, thereby improving machining accuracy and repeatability.
-The CNC system should have a data-driven management function, allowing operators to pre-set parameters such as bending angle and length, reducing debugging time and waste quantity.
2. * * Mechanical compensation device * *:
-Use mechanical compensation devices, such as a mechanical deflection compensation workbench with convex wedges, to ensure the stability and straightness of the workpiece during the bending process.
-Accurate adjustment of deflection compensation is achieved through CNC control system to avoid deformation or distortion during the machining process.
3. * * Rigidity and Stability * *:
-Ensure the rigidity design of the machine tool, use high-strength steel to make the machine bed, and improve the rigidity of the entire machine through reasonable layout and stable connection methods.
-Check and maintain the support structure of the machine tool to ensure its stability during the machining process.
2、 Process control
1. * * Mold selection and design * *:
-Choose a suitable mold for processing to ensure the matching degree between the mold and the workpiece.
-Optimize mold design, such as using multi position design or detachable mold design, to improve production flexibility and efficiency.
2. * * Processing parameter adjustment * *:
-According to the material and size of the workpiece, adjust the processing parameters reasonably, such as feed rate, bending speed, pressure, etc.
-Regularly optimize and update processing parameters to meet different production needs.
3. * * Precision detection and monitoring * *:
-Use precision measuring tools to perform quality inspection on the processed workpiece, ensuring that the size, shape, and angle of the workpiece meet standard requirements.
-Through data-driven management, key parameters during the machining process are monitored and recorded in real time, in order to promptly identify problems and make adjustments.
3、 Operating standards
1. * * Personnel Training * *:
-Provide regular skill training and safety education to operators to enhance their operational skills and safety awareness.
-Ensure that operators are familiar with the operating procedures and precautions of the machine tool, and avoid processing quality problems caused by incorrect operations.
2. * * Wear protective equipment * *:
-Operators should strictly follow relevant safety regulations and wear necessary personal protective equipment, such as gloves, goggles, etc.
4、 Maintenance and upkeep
1. * * Daily inspection * *:
-Before using the equipment every day, check and ensure that all components of the machine are functioning properly, especially the pressure plates, bending molds, and transmission devices.
-Check whether the wiring of the equipment is firm and whether the various devices can maintain a coordinated and consistent operating state.
2. Regular maintenance:
-Regular maintenance and upkeep of equipment, including cleaning, lubrication, tightening, etc.
-Replace aged components, repair worn parts, and ensure the normal operation and processing quality of the equipment.
Through the comprehensive application of the above measures, the torsion axis CNC bending machine can improve production efficiency while effectively ensuring processing quality and meeting the production needs of users for high precision and efficiency.