Adjusting the parameter settings of the twisting axis bending machine based on the characteristics of the raw materials is the key to ensuring bending accuracy and product quality. The following are specific adjustment steps and considerations:
1、 Analysis of raw material characteristics
Firstly, it is necessary to understand the basic characteristics of raw materials, including:
1. * * Material thickness * *: Materials of different thicknesses have different pressure requirements for the bending machine. Thicker materials require greater pressure to bend to the desired angle.
2. * * Material Hardness * *: The hardness of a material determines its difficulty in deformation during bending. Harder materials require greater bending force, while softer materials are relatively easy to deform.
3. Material elasticity: The elasticity of a material determines its ability to recover after bending. Materials with high elasticity are prone to rebound after bending, requiring more precise parameter settings to control the bending angle.
2、 Parameter setting adjustment
Based on the above analysis, the following are suggestions for adjusting parameter settings:
1. * * Bending force (pressure) adjustment * *:
-Adjust the pressure parameters of the bending machine according to the thickness and hardness of the material. Thicker or harder materials require increased pressure; On the contrary, it is necessary to reduce pressure.
-Attention, excessive pressure may cause material breakage or overload of the bending machine; Insufficient pressure may result in insufficient deformation of the material.
-You can refer to the equipment manual or consult professional advice to set the appropriate pressure range based on the thickness and hardness of the specific material.
2. Bending speed adjustment:
-For harder materials, the bending speed can be appropriately reduced to minimize stress concentration and crack formation.
-For softer materials, the bending speed can be appropriately increased to improve production efficiency.
-However, it should also be noted that excessive speed may cause uneven deformation or other defects in the material during the bending process.
3. * * Bending angle adjustment * *:
-Set the bending angle according to product requirements. When setting the angle, attention should be paid to the elasticity and recovery ability of the material to avoid angle deviation caused by rebound.
-The angle adjustment device on the device can be used to precisely control the bending angle. When adjusting, the principle of small-scale fine-tuning should be followed, gradually approaching the desired angle.
4. * * Mold selection and adjustment * *:
-Select the appropriate mold based on material thickness and hardness. Different materials have different degrees of wear on the mold, so it is necessary to choose a suitable mold to reduce wear and improve bending accuracy.
-When installing the mold, ensure that its position is correct, stable, and reliable. At the same time, it is necessary to adjust the angle and position of the mold according to actual needs to achieve bending at different angles.
3、 Summary
Adjusting the parameter settings of the twisting axis bending machine based on the characteristics of the raw materials is a comprehensive process. During the adjustment process, it is necessary to comprehensively consider factors such as material thickness, hardness, elasticity, as well as the performance characteristics and operating procedures of the equipment. By setting reasonable parameters and precise operation control, the efficient and stable operation of the twisting axis bending machine can be ensured, improving product quality and production efficiency.
Manhart 如何根据原材料的特性来调整扭轴折弯机的参数设定?
11
7 月