Manhart 扭轴数控折弯机高精度测量如何保证加工质量？

The high-precision measurement of twisted axis CNC bending machine is a key link to ensure machining quality. The following are some main measures and methods to ensure processing quality:
###1、 Application of high-precision measurement tools
1. * * Choose high-precision measurement tools * *: Use high-precision measurement tools such as digital calipers, angle blocks, and high-precision sensors to measure key parameters such as angle, length, and depth, ensuring the accuracy of measurement results.
2. * * Regularly calibrate measuring tools * *: Regularly calibrate measuring tools to avoid affecting measurement results due to a decrease in their accuracy.
###2、 Accurate Control of Numerical Control System
1. * * Automatic calibration function * *: Utilizing the automatic calibration function of the CNC system, real-time monitoring and adjustment of machining parameters such as angle, pressure, speed, etc. are carried out during the machining process to ensure machining accuracy.
2. Optimization of Control Algorithm: Optimize the control algorithm of the CNC system to improve its response speed and stability, thereby achieving more accurate control of the machining process.
###3、 Preparation work before processing
1. * * Material preparation * *: Ensure that the surface of the material to be processed is smooth and free of impurities, and cut and trim the material reasonably according to the processing requirements.
2. * * Parameter Setting * *: Based on the processing requirements and material characteristics, set the processing parameters reasonably in the CNC system, such as bending angle, pressure, speed, etc.
###4、 Monitoring and adjustment during the processing
1. * * Real time monitoring * *: Using the real-time monitoring function of the CNC system, various parameters during the machining process are monitored in real time, such as pressure changes, temperature fluctuations, etc., in order to detect and correct problems in a timely manner.
2. * * Dynamic Adjustment * *: Based on real-time monitoring data, dynamically adjust processing parameters to ensure the stability and accuracy of the processing process.
###5、 Quality inspection after processing
1. * * Finished product inspection * *: Quality inspection of processed workpieces, including measurement of key parameters such as angle, length, shape, etc., to ensure that the workpiece quality meets the requirements.
2. * * Handling of non-conforming products * *: For non-conforming products, timely analysis and handling should be carried out to identify the cause of the problem and take measures for improvement.
###6、 Regular maintenance and calibration
1. * * Equipment Maintenance * *: Regularly maintain and upkeep the torsion axis CNC bending machine, such as cleaning the workbench, checking the lubrication system, tightening loose parts, etc., to ensure that the equipment is in good condition.
2. * * Calibration equipment * *: Regularly calibrate the CNC bending machine, including angle calibration, pressure calibration, etc., to ensure the machining accuracy of the equipment.
In summary, the high-precision measurement of a twisted axis CNC bending machine relies on high-precision measuring tools, precise control of the CNC system, sufficient preparation before processing, real-time monitoring and adjustment during the processing, and strict quality inspection after processing. At the same time, regular equipment maintenance and calibration work is also required to ensure the machining accuracy and stability of the equipment. Under the combined action of these measures, the machining quality of the twisted axis CNC bending machine can be effectively improved.