Manhart How to adjust and optimize the parameters of the hydraulic servo CNC bending machine according to the processing requirements?

In order to adjust and optimize the parameters of the hydraulic servo CNC bending machine according to the processing requirements, the following steps can be followed:
I. Clarify the processing requirements
1. **Determine the properties of the plate**: Understand the material, thickness, width and other properties of the plate to be processed. These parameters will directly affect the parameter settings of the bending machine.
2. **Clear the bending requirements**: According to the product design drawings and actual needs, determine the required bending angle, bending radius and other specific requirements.
II. Select the appropriate mold and tool
1. **Mold selection**: According to the plate properties and bending requirements, select the appropriate upper and lower molds to ensure the matching degree between the mold and the plate and improve the bending accuracy.
2. **Tool selection**: For workpieces that need to be sheared or punched, it is also necessary to select a suitable tool to ensure processing quality and efficiency.
III. Set and adjust parameters
1. **Bending angle**:
– Set the target bending angle according to the design requirements.
– Use the angle adjustment device on the bending machine to gradually adjust to the target angle, pay attention to small-range fine-tuning to ensure accuracy.
2. **Bending force**:
– According to the hardness and thickness of the plate, set the bending force reasonably.
– For harder plates, increase the bending force to avoid defects; for more fragile plates, reduce the bending force appropriately to avoid breakage.
– Adjusting the bending force is usually achieved through the pressure control device on the bending machine.
3. **Bending speed**:
– According to the hardness and thickness of the plate, select the appropriate bending speed.
– For harder plates, the bending speed can be appropriately increased to improve production efficiency; for more fragile plates, the bending speed should be appropriately slowed down to avoid breakage.
– Adjusting the bending speed can be achieved through the speed adjustment device on the bending machine.
4. **Mold position and angle**:
– According to the processing requirements, place the mold correctly and keep it stable.
– Adjust the angle of the mold to achieve bending at different angles and ensure the accuracy of the mold position and angle.
5. **Pause time**:
– Set the appropriate pause time according to factors such as the hardness of the bending material and the temperature of the working environment.
– Too short or too long a pause time will affect the working efficiency and stability of the machine.
4. Save and check parameters
1. **Save parameters**: After setting the parameters, make sure to save the parameters to the system for subsequent use.
2. **Check parameters**: After saving the parameters, check the correctness of the parameter settings by previewing the bending process or simulating the bending operation.
5. Actual operation and fine-tuning
1. **Actual operation**: After confirming that the parameter settings are correct, perform the actual bending operation.
2. **Observation and recording**: During the operation, closely observe the bending effect and record the problems and deviations that occur.
3. **Fine-tune parameters**: According to the observations and records in the actual operation, fine-tune the parameters to achieve the best bending effect.
Through the above steps, the parameters of the hydraulic servo CNC bending machine can be adjusted and optimized according to the processing requirements, thereby improving the bending accuracy and efficiency. It should be noted that different plates and bending requirements may require different parameter settings, so in actual operation, they should be flexibly adjusted according to the specific situation.