Manhart How to evaluate the production capacity and utilization rate of the rolling machine?

When evaluating the production capacity and utilization rate of the rolling machine, the following methods of point representation and induction can be referred to:
###1、 Evaluate production capacity
#### 1. Review technical parameters
** * Roll thickness and width * *: Check the maximum and minimum sheet thickness and width range that the roll machine can handle.
** * Drum diameter * *: Understand the minimum and maximum drum diameter that the equipment can roll.
** * Processing speed * *: The number or length of sheets processed by the equipment per minute or hour.
#### 2. Considering equipment efficiency
** * Working machine coefficient * *: The efficiency of the equipment is evaluated by the formula “Working machine coefficient=cutting length ÷ (starting time of the rolling machine – stopping time)”. A high work machine coefficient indicates that the device can complete more workload per unit of time.
** * Conversion Chart * *: Refer to the conversion chart of the working capacity of the rolling machine to understand the actual working capacity of the equipment under different plate thicknesses, widths, and roll diameters.
#### 3. Consider the degree of automation
*Equipment with high levels of automation can reduce manual operations and improve production efficiency. Evaluate whether the equipment has functions such as automatic feeding and automatic parameter adjustment.
###2、 Evaluate utilization rate
#### 1. Calculate actual working time
*Record the actual operating time of the equipment, including the actual working hours on a daily, weekly, or monthly basis.
*Compare planned working hours with actual working hours to evaluate equipment utilization.
#### 2. Consider downtime
*Record the downtime of the equipment due to malfunctions, maintenance, and other reasons.
*Analyze the reasons for downtime and determine if preventive maintenance or equipment upgrades can reduce downtime.
#### 3. Evaluate production stability
*Evaluate the stability of equipment during the production process, including whether frequent failures occur and whether frequent parameter adjustments are necessary.
*A stable device can maintain high utilization rates and reduce unnecessary downtime.
#### 4. Combining production needs
*Evaluate the utilization rate of equipment based on production needs. If the production capacity of the equipment cannot meet the production needs, even if the equipment itself is in good condition, the utilization rate will be affected.
###Induction
Evaluating the production capacity and utilization rate of the rolling machine requires comprehensive consideration of technical parameters, equipment efficiency, degree of automation, as well as actual working time, downtime, and other factors. By regularly recording and analyzing this data, problems that affect equipment production capacity and utilization can be identified and resolved in a timely manner, thereby improving the overall performance of the equipment.