How to choose suitable cutting tools and processing materials for the mechanical electric rolling machine of Manhart (Guangdong) CNC Machine Tool Co., Ltd?

How to choose suitable cutting tools and processing materials for mechanical electric rolling machines?
Choosing appropriate cutting tools and processing materials is crucial for the processing efficiency and product quality of mechanical electric plate rolling machines. This article will explore in detail how to choose suitable cutting tools and processing materials for mechanical electric plate rolling machines, focusing on the types and uses of cutting tools, characteristics of processing materials, matching of cutting tools and materials, quality evaluation of cutting tools, material strength and hardness, corrosion resistance and environment, as well as cost and benefit analysis.
1、 Tool type and purpose
The commonly used types of cutting tools for mechanical electric rolling machines include milling cutters, planing cutters, cutting cutters, etc. Different types of cutting tools have different characteristics and applicability. For example, milling cutters are suitable for flat machining of workpieces, while planing cutters are suitable for longitudinal cutting of workpieces. Therefore, when selecting cutting tools, the most suitable tool type should be selected based on processing requirements and workpiece characteristics.
2、 Processing material characteristics
The characteristics of processing materials are an important basis for selecting cutting tools and processing materials. Different materials have different characteristics such as hardness, toughness, wear resistance, and thermal conductivity. When selecting processing materials, factors such as processing difficulty, mechanical properties, and cost need to be considered. At the same time, it is also necessary to understand the degree of wear of materials on cutting tools in order to choose the appropriate tool.
3、 Matching of cutting tools and materials
The matching of cutting tools and processing materials is the key to improving processing efficiency and quality. Different tool materials and coatings are suitable for processing materials with different characteristics. For example, high-speed steel tools are suitable for processing soft materials, while hard alloy tools are suitable for processing hard materials. Therefore, when selecting cutting tools, full consideration should be given to their compatibility with the processed materials.
4、 Tool quality assessment
The quality of cutting tools directly affects machining accuracy and tool life. When selecting tools, it is necessary to evaluate the quality of the tools. The quality of cutting tools can be comprehensively judged by examining their manufacturing process, material selection, coating quality, and user evaluation. High quality cutting tools should have good cutting performance, wear resistance, and stability.
5、 Material strength and hardness
The strength and hardness of materials determine their stability and wear resistance during the processing. Materials with high strength can withstand greater cutting forces, while materials with high hardness can resist tool wear. Therefore, when selecting processing materials, it is necessary to choose materials with appropriate strength and hardness based on processing requirements and tool types.
6、 Corrosion resistance and environment
In a specific working environment, processing materials need to have good corrosion resistance. For example, in environments with high humidity or corrosive gases, materials with good corrosion resistance should be selected. In addition, for certain special processing situations, such as high or low temperature environments, the temperature resistance performance of the material also needs to be considered.
7、 Cost and Benefit Analysis
When selecting cutting tools and processing materials, cost and efficiency also need to be considered. Although high-quality cutting tools and processing materials are expensive, they can improve processing efficiency, reduce scrap rates, and extend equipment life, thereby achieving long-term benefits. Therefore, when making a selection, it is necessary to comprehensively evaluate the cost and benefits, and choose the most cost-effective solution.
In summary, selecting suitable cutting tools and processing materials for mechanical electric plate rolling machines requires comprehensive consideration of multiple aspects. In the selection process, a comprehensive evaluation should be conducted based on factors such as processing requirements, workpiece characteristics, material characteristics, and cost-effectiveness to select the most suitable cutting tools and processing materials. At the same time, attention should also be paid to factors such as the compatibility between cutting tools and materials, tool quality, and the strength and hardness of materials to ensure the stability of the machining process and product quality.