What are the common causes of malfunctions in the punching process of Manhart (Guangdong) CNC Machine Tool Co., Ltd.’s CNC punching machine?

There are various common causes of malfunctions in CNC punching machines during the punching process, and the following are some of the main reasons:
1. * * Large processing error * *: This may be caused by factors such as insufficient equipment accuracy, poor mold quality, material irregularity or deformation. When the accuracy of the equipment is not high enough, the accuracy of punching will naturally be affected. Wear or improper manufacturing of molds can also lead to inaccurate punching. In addition, if the material itself has irregular shapes or deformations, it will also increase the difficulty and error of punching.
2. * * Punching displacement * *: This situation is usually caused by relative displacement of the mold or material deformation. If the mold is not fixed properly during the punching process, it is prone to displacement, resulting in inaccurate punching positions. Meanwhile, if the material is subjected to improper force or temperature during the punching process, deformation may also occur, thereby affecting the punching accuracy.
3. * * Air pressure problem * *: During punching operations, if the air pressure is insufficient or unstable, it may cause the punch to be unable to return or press down smoothly. This will affect the continuity and accuracy of punching.
4. * * Abnormal punching signal system * *: If the punching signal system is abnormal during punching, it may cause damage to the workpiece when the punch is pulled up. This is usually related to the stability and accuracy of the signal system.
5. * * Equipment synchronization issue * *: When the punching machine is used in conjunction with other devices (such as bag making machines), poor synchronization may also lead to inaccurate punching or damage to the workpiece.
6. * * Drill bit breakage * *: This is usually caused by drilling too deep, poor drill material, or insufficient clamping force. Broken drill bits not only affect punching operations, but may also cause damage to equipment.
7. * * Drilling deviation * *: Uneven clamping force or improper adjustment may cause drilling deviation. This will affect the positional accuracy and shape of the hole.
8. Slippery phenomenon: Factors such as mold wear, material hardness, or insufficient lubrication can all cause the punching machine to slip during the punching process. This will affect the quality and efficiency of punching.
9. * * Excessive machine noise * *: This may be caused by loose internal components or prolonged use of the machine. Excessive noise not only affects the working environment, but may also mask other fault signals of the equipment.
Corresponding measures can be taken to prevent and solve these common causes of faults, such as regularly checking equipment accuracy and mold quality, maintaining stable air pressure, adjusting and optimizing the drilling signal system, ensuring synchronization between equipment, selecting appropriate drill bits and clamping methods, strengthening lubrication and maintenance, etc.