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To ensure the efficient and stable operation of the fully electric rolling and bending machine, we should take the following specific measures for troubleshooting and maintenance:
1. * * Routine Inspection and Maintenance * *:
-Regularly check if the power cord is in good contact to avoid power outages caused by poor wiring.
-Regularly add enough lubricating oil to the lubrication parts. If the gearbox must be filled with gear oil as required, the oil cup on the workbench should be filled with 5-8 drops of 30 # engine oil at least once per shift.
-After about 200 hours of use, the equipment should be replaced with new oil and the diesel engine chamber should be cleaned thoroughly before the oil change.
2. * * Solutions for specific faults * *:
-* * Power off * *: Check if the power supply is overloaded or short circuited, and restart it after repair; Connect the device to a stable power source to avoid voltage fluctuations.
-* * Motor does not rotate * *: Check the motor circuit and perform corresponding repairs; Check if the motor is overheated, and if so, wait for a period of time before starting; If the motor is damaged, it needs to be replaced.
-* * Cylinder cannot retract * *: Check if the cylinder circuit is normal and confirm if the circuit connection is correct; Check if there is any damage inside the cylinder, and if so, replace the cylinder; Check if the air pressure is stable, and if it is too low, increase the air pressure in a timely manner.
-* * Program error * *: Restart the machine and attempt to reload the program; Check if the software is running properly, and if it is not working properly, repair or replace it.
3. * * Preventive measures * *:
-Do not use a small diameter core shaft to bend large diameter work to avoid unnecessary wear on the equipment.
-Cut off the power supply after each work is completed, clean up dust and debris in all parts, and keep the equipment clean.
-When the equipment is not in use for a long time, it should be coated with rust proof oil on the surface and stored in a dry and ventilated place.
4. * * Training and Document Management * *:
-Provide sufficient training and documentation support for operators to familiarize them with equipment operation and maintenance processes.
-Establish equipment failure records and maintenance logs to track equipment status and perform preventive maintenance.
By taking the above measures, we can effectively solve the problem of faults in the fully electric rolling bending machine and ensure its efficient and stable operation.