Manhart How to regularly maintain and upkeep the roll bending machine?

Regular maintenance and upkeep of the bending machine is an important measure to ensure its long-term stable operation and machining accuracy. The following is a clear and detailed guide for regular maintenance and upkeep of the bending machine:
1、 Daily maintenance and upkeep
1. * * Cleaning work * *:
-Before starting work every day, use a clean cloth to wipe the surface and workbench of the bending machine to ensure that there are no dust, oil stains, or other debris.
-During the cleaning process, avoid using corrosive cleaning agents such as strong acids and bases to prevent damage to the equipment.
2. * * Lubrication inspection * *:
-Check the lubrication of each transmission component to ensure that the lubricating oil is sufficient and free of impurities.
-According to the equipment manual, replace the lubricating oil regularly. It is recommended to replace it every 3 months or every 6 months.
3. * * Inspection of fastening components * *:
-Check if the fastening bolts and nuts of each component of the equipment are loose, and tighten them in a timely manner if found.
-For fasteners in critical areas, it is recommended to use anti loosening measures, such as applying anti loosening glue or installing anti loosening washers.
4. Inspection of safety protection devices:
-Ensure that safety protection devices (such as protective covers, safety doors, etc.) are intact and without any missing parts.
-Check if the safety protection device is working properly. If any abnormalities are found, they should be repaired or replaced in a timely manner.
2、 Regular maintenance and upkeep
1. * * Electrical system inspection * *:
-Regularly inspect the electrical system, including components such as motors, switches, and circuits.
-Check if the motor is running normally and if there are any abnormal noises, heating, or other phenomena.
-Check if the circuit connection is secure and if there are any faults such as short circuits or open circuits.
2. * * Hydraulic system inspection * *:
-For hydraulic CNC rolling and bending machines, it is necessary to regularly check the working condition of the hydraulic system.
-Check if the hydraulic oil is clean and sufficient. If contamination or insufficient is found, it should be replaced or replenished in a timely manner.
-Check for oil leakage or blockage in hydraulic pipelines, and promptly address any issues found.
-For hydraulic CNC bending machines, it is recommended to replace the hydraulic oil every one and a half to two years, and clean the overall oil circuit and cylinder.
3. * * Mechanical component inspection * *:
-Check the transmission components of the bending machine (such as gears, transmission belts, etc.) for wear or damage, and replace them promptly if found.
-Check if the rollers, bearings, and other components are worn or loose. If found, they should be adjusted or replaced in a timely manner.
-For fully mechanical CNC rolling and bending machines, it is recommended to oil the gear set every 15 days and add oil to the friction surface of ductile iron once a week.
4. * * Calibration and Debugging * *:
-Regularly calibrate and debug the bending machine to ensure its machining accuracy and stability.
-Especially after replacing important components or undergoing major repairs, comprehensive calibration and debugging work must be carried out.
5. * * Record Management * *:
-Establish a maintenance and upkeep record file for the roll bending machine, detailing the time, content, and personnel involved in each maintenance and upkeep.
-By analyzing record files, problems and hidden dangers of equipment can be identified in a timely manner for timely handling.
In short, regular maintenance and upkeep of the bending machine is crucial to ensuring its long-term stable operation and machining accuracy. By developing and implementing detailed maintenance and upkeep plans, the service life of the bending machine can be effectively extended and production efficiency can be improved.