Manhart How to reduce the energy consumption of handheld laser machines?

In order to reduce the energy consumption of handheld laser machines, the following strategies can be adopted:
1、 Optimize parameter settings
1. * * Laser power * *: Choose the appropriate laser power according to welding requirements to avoid unnecessary energy consumption caused by excessive power.
2. * * Scanning speed * *: Increasing the scanning speed appropriately can reduce the energy consumption of the laser machine. However, it should be noted that excessive scanning speed may affect the welding quality, so adjustments need to be made according to specific circumstances.
3. Gas flow rate: Reduce the gas flow rate appropriately or choose a more suitable gas while ensuring welding quality to reduce energy consumption.
2、 Optimize workflow
1. * * Reduce idle running time * *: Try to shorten the idle running time of the laser machine when it is not performing cutting tasks, and reduce unnecessary energy waste.
2. * * Reasonable use of working time * *: Reasonably arrange working time and tasks to avoid the laser machine working for long periods of time during peak hours and reduce energy demand.
3、 Choose energy-saving equipment
1. * * Purchase energy-saving laser machine * *: When purchasing a handheld laser machine, choose products with energy-saving technology, such as using high-efficiency power supplies, energy-saving control systems, etc.
2. * * Regularly updating equipment * *: With the continuous development of technology, new laser machines usually have higher energy efficiency. Regularly updating equipment can reduce energy consumption.
4、 Strengthen maintenance and upkeep
1. * * Regular cleaning of equipment * *: Keeping equipment clean can reduce energy consumption. Regularly clean key components such as laser heads and reflectors to ensure they are in optimal working condition.
2. Timely replacement of parts: Damaged or aged parts will increase energy consumption. Regular inspection and replacement of these components can ensure efficient operation of the equipment.
5、 Training and operational skills
1. * * Operator Training * *: Train operators to ensure they master the correct operating methods and skills, and avoid energy waste caused by improper operation.
2. Reasonable planning of workflow: Operators should plan their workflow reasonably, reduce unnecessary repetitive operations and waiting time, and lower energy consumption.
6、 Specific numbers and information reference
1. Relationship between power and energy consumption: The power level of a laser machine directly affects its energy consumption. Generally speaking, laser machines with higher power consumption also consume more electricity. Therefore, when choosing a laser machine, the appropriate power should be selected according to actual needs.
2. * * Electricity Fee Calculation * *: Based on the power and working hours of the laser machine, the daily electricity fee can be calculated using the following formula: Daily electricity consumption=hourly electricity consumption of the laser machine x working hours of the laser machine; The daily electricity fee to be paid is equal to the amount of electricity consumed per day multiplied by the electricity price. Taking a laser machine with an average power of 10kW and a working time of 8 hours as an example, the power consumption per hour is between 60 and 200 kWh, and the daily electricity bill to be paid is between 100 and 400 yuan. By reducing energy consumption, this cost can be significantly reduced.
In summary, by optimizing parameter settings, workflow, selecting energy-saving equipment, strengthening maintenance, training, and operating skills, various methods can effectively reduce the energy consumption of handheld laser machines.