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In order to effectively extend the service life of the torsion axis CNC bending machine, the following series of measures can be taken:
1、 Daily cleaning and maintenance
1. Regular cleaning: After using the bending machine every day, it should be thoroughly cleaned, especially to remove metal debris, oil stains, and other dirt to maintain the cleanliness of the machine.
2. * * Lubrication maintenance * *: According to the equipment manual, regularly check the lubrication system for normal operation and add appropriate lubricating oil. At the same time, clean and replace the oil filter to ensure the purity and fluidity of the lubricating oil.
2、 Maintenance of mechanical components
1. * * Check fastening condition * *: Regularly check the fastening condition of various mechanical components, especially bolts, nuts, and other connecting parts, to ensure that they are not loose.
2. * * Spindle and gear inspection * *: Regularly check the wear of key components such as the spindle and gear transmission system. If any abnormalities are found, repair or replace them in a timely manner.
3. * * Motor maintenance * *: Ensure that the motor operates normally without any abnormal noise or vibration.
3、 Maintenance of electrical systems
1. * * Electrical Circuit Inspection * *: Regularly inspect the electrical circuits for aging, breakage, and other issues, as well as the operation status of the control system, to ensure the stability and safety of the electrical system.
2. * * Cleaning the electrical box * *: Regularly clean the inside of the electrical box to maintain good heat dissipation.
4、 Maintenance and upkeep of molds
1. * * Mold Material Selection * *: Choose high-quality and wear-resistant mold materials to improve the lifespan of the mold.
2. Mold cleaning: After each use, clean the mold in a timely manner to ensure a smooth surface and avoid the accumulation of dust, stains, and other substances that may affect the bending quality.
3. * * Mold lubrication * *: Lubricating the mold to reduce wear and friction, and extend its service life.
5、 Training and operational standards
1. * * Operator Training * *: The company should regularly organize training on the operation of the bending machine to familiarize the operators with the various functions and operating procedures of the machine, and remind them to pay attention to safety precautions and correct usage methods.
2. * * Operation Specification Development * *: Develop detailed operation specifications, requiring operators to strictly follow the specifications to avoid equipment damage caused by misoperation.
6、 Regular maintenance and upkeep
1. * * Preventive Maintenance * *: Develop regular preventive maintenance plans, conduct comprehensive inspections and maintenance of equipment, to prevent potential problems from occurring.
2. * * Regular replacement of components * *: For vulnerable parts and consumables such as knives, filters, etc., they should be replaced regularly to ensure the normal operation of the equipment.
Through the comprehensive application of the above measures, the service life of the torsion axis CNC bending machine can be significantly extended, the production cost of the enterprise can be reduced, and the production efficiency can be improved.