How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. reduce tool wear in CNC circle machining?

In CNC circular machining, reducing tool wear is the key to improving machining efficiency, ensuring machining quality, and extending tool service life. Here are some suggestions to help reduce tool wear:
1. * * Choose appropriate tool materials and coatings * *: Select tool materials with good wear resistance and superior heat resistance according to the processing materials and process requirements. Meanwhile, select tools with appropriate coatings to improve their hardness and wear resistance, and reduce friction and heat during the cutting process.
2. * * Optimize cutting parameters * *: Reasonably set cutting speed, feed rate, and cutting depth parameters based on the processing material and tool characteristics. Avoid excessive cutting speed and feed rate to reduce friction and heat accumulation between the tool and the workpiece.
3. * * Keep the cutting tools sharp * *: Regularly grind and repair the cutting tools to ensure their sharpness. Sharp cutting tools can reduce cutting force, reduce tool wear, and improve machining quality.
4. * * Using coolant * *: Using coolant during the machining process can effectively reduce cutting temperature, reduce tool thermal damage and wear. Select the appropriate type and flow rate of coolant according to the processing materials and process requirements.
5. * * Reasonable arrangement of machining sequence * *: Reasonably arrange the machining sequence and tool path based on the shape and size of the workpiece. Avoid excessive cutting force and vibration during the machining process to reduce tool wear.
6. * * Keep the machine tool and cutting tools clean * *: Regularly clean the chips and impurities on the machine tool and cutting tools to keep them clean and smooth. This helps to reduce friction and wear during the cutting process.
7. * * Strengthen the maintenance and upkeep of cutting tools * *: Regularly inspect and upkeep cutting tools, and replace severely worn tools in a timely manner. At the same time, regular maintenance and upkeep should be carried out on the machine tool to ensure its accuracy and stability, thereby reducing tool wear.
In summary, reducing tool wear in CNC circular machining requires multiple approaches, including selecting appropriate tool materials and coatings, optimizing cutting parameters, maintaining tool sharpness, using coolant, arranging machining sequence reasonably, keeping the machine and tools clean, and strengthening tool maintenance and upkeep. The comprehensive application of these measures will help reduce tool wear, improve machining efficiency and quality.