How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. optimize the cutting parameters of the circular machine?

Optimizing the cutting parameters of the circular machine is a key step in reducing heat generation and improving production efficiency. Here are some suggestions for optimizing cutting parameters:

1. * * Choose the appropriate cutting speed * *:

-The selection of cutting speed should consider the hardness, strength, and thermal conductivity of the material. For harder materials, lower cutting speeds should be used to reduce cutting force and cutting heat.

-The use of high-speed cutting (HSM) or ultra high speed cutting (UHSM) technology can increase cutting speed while reducing cutting force, thereby reducing heat generation.

2. * * Adjust feed rate * *:

-The selection of feed rate should be based on the thickness of the material and the cutting depth. Thicker materials require lower feed rates to ensure stable cutting processes and reduce heat accumulation.

-Properly increasing the feed rate can improve production efficiency, but it is also necessary to ensure the stability of the cutting process and avoid excessive heat generation caused by excessive cutting.

3. * * Optimize cutting depth * *:

-The cutting depth directly affects the cutting force and cutting heat. Shallow cutting depth can reduce cutting force and heat generation, but may also lower production efficiency.

-On the premise of ensuring machining quality, it is possible to increase the cutting depth appropriately to improve production efficiency, but attention should be paid to avoiding excessive cutting.

4. * * Use cutting fluid * *:

-Choosing the appropriate cutting fluid can effectively reduce cutting temperature, reduce friction and wear, and improve the stability of the cutting process.

-Select the appropriate cutting fluid type and concentration based on the type of material and cutting conditions, ensuring that the cutting fluid can fully cover the cutting area and achieve the best cooling and lubrication effect.

5. * * Gradual testing and adjustment * *:

-Optimizing cutting parameters is a gradual process of experimentation and adjustment. It is recommended to gradually change the cutting parameters in actual machining, observe the changes in the cutting process and the impact of machining quality.

-Based on the experimental results, gradually adjust the cutting parameters and find the optimal combination of cutting parameters to improve production efficiency and machining quality, while reducing the heating of the circular machine.

Please note that when optimizing cutting parameters, factors such as machine tool performance, tool selection, and machining requirements also need to be considered. Taking into account various factors, finding the most suitable combination of cutting parameters can achieve the best machining effect and production efficiency.