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Tagalog **How to effectively prevent and reduce faults in electric rolling machines**
1、 Regularly inspect electrical circuits
The integrity of electrical circuits is crucial for the stable operation of electric rolling machines. Regularly inspect electrical circuits to ensure that they are securely connected, free from exposure, aging, damage, and to prevent faults caused by overheating or short circuits. At the same time, the integrity and working performance of electrical components should be checked, and damaged or aged components should be replaced in a timely manner.
2、 Train operators
The skill level and operating habits of operators directly affect the failure rate of electric rolling machines. Therefore, regular professional training should be provided to operators to improve their operational skills and safety awareness, enabling them to operate equipment correctly and in a standardized manner, reducing equipment failures caused by misoperation.
3、 Be wary of overload and overcurrent issues
During the operation of the electric plate rolling machine, overload and overcurrent problems should be avoided. Overloading can cause equipment to heat up and the motor to overheat, and in severe cases, it may burn out the motor; Overcurrent may cause short circuits or equipment damage. Therefore, the load of the motor should be reasonably configured to avoid long-term overload operation, and overload and overcurrent protection devices should be installed to ensure the safe operation of the equipment.
4、 Maintenance of mechanical equipment
Mechanical equipment is the core part of electric plate rolling machines, and its maintenance status directly affects the operational performance of the equipment. Regularly clean, lubricate, tighten and maintain mechanical equipment to ensure smooth operation and reduce the occurrence of faults caused by friction, looseness, and other issues.
5、 Timely maintenance of mechanical problems
Once any abnormalities or malfunctions are found in the mechanical equipment, it should be immediately stopped for inspection, the cause of the malfunction should be identified, and repaired in a timely manner. Avoid equipment running with defects to prevent the malfunction from escalating or causing more serious consequences. At the same time, a system for recording and analyzing equipment failures should be established to conduct in-depth analysis of the causes of failures, providing reference for future fault prevention.
6、 Replace aging equipment or components
Electric rolling machines and their components may experience wear and aging during long-term use. For aging or severely worn equipment or components, they should be replaced in a timely manner. Avoid using expired or damaged components to prevent equipment failure or safety accidents.
7、 Monitoring motor temperature
The electric motor is the power source of the electric rolling machine, and its temperature is an important indicator reflecting the operating status of the equipment. By installing a temperature monitoring device, the operating temperature of the motor can be monitored in real time. When an abnormal temperature rise is detected, the machine should be immediately shut down for inspection to prevent the motor from burning out or causing other faults.
8、 Listen carefully to the working sound of the electric motor
The normal working sound of the electric motor is uniform and stable. By carefully listening to the working sound of the electric motor, abnormalities or faults can be detected in a timely manner. If the motor emits abnormal sound, it may be caused by bearing damage, internal winding short circuit, and other reasons. Therefore, during the operation of the equipment, attention should be paid to the working sound of the motor at all times, and any abnormalities should be promptly dealt with.
In summary, measures such as regular inspection of electrical circuits, training of operators, vigilance against overload and overcurrent issues, maintenance of mechanical equipment, timely repair of mechanical problems, replacement of aging equipment or components, monitoring of motor temperature, and listening carefully to motor working noise can effectively prevent and reduce the occurrence of faults in electric plate rolling machines, ensuring stable operation and safe production of equipment.
