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Tagalog Common faults and solutions of punching machines
1、 Deviation in punching size
1. Reason: Uneven material, insufficient accuracy of the punching machine itself, or improper adjustment.
2. Solution: Ensure that the material is flat, adjust the accuracy of the punching machine, and if it is necessary to replace the cutting tools or parts, appropriate specifications and quality of cutting tools or parts should be selected.
2、 Abnormal punching shape
1. Reason: Wear of cutting tools or molds, incorrect installation of cutting tools or molds.
2. Solution: Check the wear of cutting tools or molds, replace worn parts in a timely manner, and ensure correct installation.
3、 Punching stuck
1. Reason: The material is too thick, the material hardness is too high, and the cutting tools or molds are severely worn.
2. Solution: Check if the material thickness and hardness meet the requirements, and replace severely worn tools or molds.
4、 Insufficient punching force
1. Reason: Insufficient pressure in the pneumatic system and malfunction of the transmission mechanism.
2. Solution: Check whether the pressure and transmission mechanism of the pneumatic system are normal, and repair or replace faulty components in a timely manner.
5、 Inaccurate punching position
1. Cause: Positioning device malfunction, improper operation, uneven tabletop.
2. Solution: Check if the positioning device is working properly, adjust the operating parameters, and ensure that the tabletop is flat.
6、 The punching machine has loud noise
1. Cause: Loose internal components and pneumatic system malfunction.
2. Solution: Check if the internal components are loose and if the pneumatic system is functioning properly, and promptly repair or replace faulty components.
7、 Air leakage from punching machine
1. Reason: Aging of sealing components and loosening of gas circuit connections.
2. Solution: Replace the sealing element, check if the air circuit connection is tight, and avoid air leakage.
8、 Punching machine malfunction unable to start
1. Cause: Power failure, control system malfunction, safety device action.
2. Solution: Check if the power supply and control system are functioning properly, deactivate the safety device, and ensure that the machine starts up normally.