How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. handle abnormal situations that occur during preheating and tempering processes?

During the preheating and tempering process, some abnormal situations may occur, such as abnormal temperature, abnormal structural changes, deformation, etc. Here are some methods to handle these abnormal situations:
1. * * Temperature abnormality * *:
** * Check heating equipment * *: Ensure that the heating equipment is operating normally without any malfunctions or damage.
** * Adjusting heating speed and time * *: Adjust the heating speed and time appropriately according to the actual situation of the mold, ensuring that the temperature is controlled within the appropriate range.
** * Monitoring temperature fluctuations * *: During preheating and tempering processes, it is important to closely monitor temperature fluctuations and take timely measures to make adjustments.
2. * * Abnormal organizational changes * *:
** * Check Material * *: Ensure that the mold material meets the requirements and is free of impurities or defects.
** * Adjust tempering temperature and time * *: Adjust tempering temperature and time according to the material and performance requirements of the mold to ensure that the structural changes meet expectations.
** * Perform metallographic analysis * *: Through metallographic analysis, understand the structural changes of the mold and provide a basis for subsequent process adjustments.
3. * * Deformation * *:
** * Adjusting clamping method * *: Optimize the clamping method of the mold to reduce the impact of clamping stress on mold deformation.
** * Increase support and constraints * *: Add support and constraints to key parts of the mold to improve its rigidity and reduce deformation.
** * Stress release process * *: During the preheating and tempering process, stress release processes such as low-temperature preheating and segmented tempering can be used to reduce internal stress and deformation.
4. * * Other abnormal situations * *:
*Timely recording and analysis: For other abnormal situations, it is necessary to record and analyze them in a timely manner, identify the causes, and take corresponding measures to handle them.
** * Communicate with professionals * *: For abnormal situations that cannot be handled, you can communicate with professionals to seek help and advice.
In summary, during the preheating and tempering process, it is important to closely monitor the status and changes of the mold, take timely measures to deal with abnormal situations, and ensure the stability and reliability of the heat treatment process.