How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. balance the durability of punching and shearing machines and cutting tools?

Balancing the durability of punching and shearing machines and cutting tools is a comprehensive task that involves multiple factors. Here are some suggestions and methods to achieve this balance:
1. * * Reasonable selection of tool materials * *:
-Select cutting tool materials with appropriate hardness and wear resistance based on the performance of the punching and shearing machine, the hardness of the processed materials, and cutting conditions. For high hardness materials or scenarios that require long-term continuous work, tool materials with high hardness and wear resistance should be selected.
2. * * Optimize Tool Design * *:
-Reasonably design the geometric parameters of the cutting tool, such as rake angle, rake angle, and blade inclination angle, to reduce cutting force, lower cutting temperature, and improve the strength and durability of the tool.
-Consider adopting a reasonable tool structure and cooling method to reduce the thermal and mechanical stress of the tool during operation and improve its durability.
3. * * Reasonably adjust cutting parameters * *:
-Reasonably adjust cutting parameters such as cutting speed, feed rate, and cutting depth based on the hardness of the processed materials and the durability of the cutting tools. Excessive cutting speed and feed rate can increase the risk of tool wear and damage, while excessively low cutting parameters may affect machining efficiency.
4. * * Regular maintenance of punching and cutting machines and tools * *:
-Regularly maintain and upkeep the shearing machine to ensure it is in good working condition. This includes cleaning the machine, inspecting the lubrication system, tightening loose parts, etc.
-Regularly inspect the cutting tools, replace severely worn tools in a timely manner, avoid using excessively worn tools, and reduce the impact and damage to the shearing machine.
5. * * Training and skill enhancement of operators * *:
-Improve the skill level of operators to enable them to proficiently master the usage methods and precautions of punching and cutting machines and tools.
-Train operators on how to correctly adjust cutting parameters, select suitable tools, and perform basic tool maintenance and replacement operations.
6. Grinding and repair of cutting tools:
-Regularly grind the cutting tools to maintain their sharpness, in order to improve cutting efficiency and tool durability.
-For tools with small-scale damage, repair and reuse can be considered to reduce costs and minimize environmental impact.
In summary, balancing the durability of punching and shearing machines and cutting tools requires starting from multiple aspects, including reasonable selection of tool materials and design, adjustment of cutting parameters, regular maintenance of punching and shearing machines and tools, improvement of operator skills, and sharpening and repairing of cutting tools. By comprehensively considering these factors, a good match between the punching and shearing machine and the cutting tools can be achieved, improving processing efficiency and product quality, while extending the service life of the cutting tools.