Realizing efficient and high-precision machining on CNC circular machines is a task that requires comprehensive consideration of multiple aspects. Here are some key steps and strategies:
Firstly, conducting process analysis and determining the plan is a crucial step. Engineers need to conduct in-depth analysis of the product’s process requirements and machine tool performance to determine the optimal processing plan and process. This includes determining specific machining paths and process parameters to minimize ineffective operations and machine downtime, and improve machining efficiency.
Secondly, optimizing tool selection and tool path is also crucial. The correct selection of tool types and specifications, and the rational configuration of tool parameters based on processing materials and process requirements, have a direct impact on processing efficiency. Meanwhile, by optimizing the tool path, the idle time and cutting time of the machine tool can be reduced, and the utilization rate and processing efficiency of the machine tool can be improved.
Improving the level of CNC programming is also an important means to achieve efficient and high-precision machining. Programmers need to master CNC programming skills proficiently and write programs that meet machining requirements. This includes flexible use of the main program and subroutines, reducing accumulated errors in the CNC system, and adjusting cutting parameters to adapt to different machining conditions.
In addition, the accuracy and stability of machine tools are the foundation for achieving high-precision machining. Therefore, it is necessary to choose a suitable machine tool for the machining task and ensure that its positioning accuracy and repeated positioning accuracy meet the requirements. Regular maintenance and upkeep of the machine tool to maintain its good working condition is also the key to ensuring machining accuracy.
During the processing, it is also necessary to strictly control the process. This includes controlling factors such as processing speed and temperature to avoid deformation or decrease in machining accuracy caused by improper process. Meanwhile, the accuracy of tool position calculation is also crucial to ensure accuracy and stability during the machining process.
Finally, considering various influencing factors comprehensively and optimizing them is the key to achieving efficient and high-precision machining. This may include adjusting cutting parameters, optimizing machining sequence, reducing tool change time, etc. By comprehensively considering these factors, the optimal machining strategy can be formulated to achieve efficient and high-precision machining goals.
In summary, achieving efficient and high-precision machining on CNC circular machines requires comprehensive consideration of multiple aspects such as process analysis, tool selection, programming level, machine tool accuracy and maintenance, as well as process control. By developing appropriate processing strategies and optimization measures, processing efficiency and accuracy can be maximized to meet customer needs.
How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. achieve efficient and high-precision machining on CNC circular machines?
05
Hun