How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. suggest reducing the operating costs of shearing machines through maintenance and upkeep?

How to reduce the operating cost of shearing machines through maintenance and upkeep

1、 Regular inspection and lubrication

Regular inspection and lubrication are key measures to reduce the operating costs of shearing machines. By conducting regular inspections, potential problems and malfunctions can be identified in a timely manner, avoiding the accumulation of minor issues leading to major malfunctions and thus reducing maintenance costs. Lubrication is an important part of maintaining good equipment operation, which can reduce friction and wear, and improve the service life of the equipment. Here are some suggestions for regular inspection and lubrication:

1. Develop a regular inspection plan and determine a reasonable inspection cycle based on equipment requirements and actual conditions.

2. Check the blades, transmission system, hydraulic system and other key components of the shearing machine to ensure they are in good working condition.

3. Lubricating the transmission system and friction surface, selecting appropriate lubricating oil or grease, and lubricating according to the prescribed lubrication method.

4. If any abnormalities or faults are found during the inspection process, they should be repaired or replaced in a timely manner to avoid the problem from escalating.

2、 Daily cleaning and maintenance

Daily cleaning and maintenance are the foundation work for maintaining the good operation of the shearing machine. By keeping the equipment clean and in good condition, the occurrence of malfunctions can be reduced and the service life of the equipment can be extended, thereby reducing operating costs. Here are some suggestions for daily cleaning and maintenance:

1. Clean the dust and debris on the surface and inside of the equipment every day to maintain its cleanliness.

2. Check whether all connectors are tightened, and tighten them in a timely manner if any looseness or detachment is found.

3. Regularly clean the hydraulic system to maintain the cleanliness and normal flow of hydraulic oil.

4. Conduct simple operational tests on the equipment to ensure that all functions are functioning properly.

3、 Preventive maintenance plan

A preventive maintenance plan is a systematic approach to repairing and maintaining equipment to avoid major malfunctions and shutdowns. By implementing preventive maintenance plans, production stagnation and maintenance costs caused by unexpected failures can be reduced, thereby lowering operating costs. Here are some suggestions for preventive maintenance plans.

1. Develop a preventive maintenance schedule, specifying the maintenance cycle and items for each component.

2. Carry out maintenance and upkeep work according to the plan, ensuring timely maintenance and upkeep of all components.

3. Record the repair and maintenance process, timely summarize experiences and lessons learned, and optimize maintenance plans.

4. Conduct regular performance checks and tests on the equipment to ensure that its performance and accuracy meet the requirements.

4、 Operator training

The skills and qualities of operators have a significant impact on the maintenance and upkeep of the shearing machine. By improving the skill level and work responsibility of operators through training, equipment failures and damages caused by improper operation can be reduced, thereby reducing operating costs. Here are some suggestions for operator training:

1. Train new employees on equipment operation and basic maintenance knowledge to ensure they master basic operation and maintenance skills.

2. Regularly organize training courses or seminars on equipment operation and maintenance to enable employees to timely understand new technologies and methods.

3. Strengthen employee safety awareness education to ensure that employees comply with safety regulations and rules during operation.