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Español Improving material utilization and reducing waste during the bending process are key steps in improving production efficiency and reducing costs. Here are some suggestions to help achieve this goal:
1. * * Optimize device settings * *:
*Regularly maintain and upkeep the equipment to ensure its normal operation and reduce material waste caused by equipment failures.
*Adjust equipment parameters according to processing requirements, such as adjusting material level height, optimizing mold angle and position, and reducing material loss caused by improper settings.
*Set a reasonable error range to reduce waste caused by insufficient operator skills or equipment accuracy.
2. * * Improve operating procedures * *:
*Clean and preheat the equipment before processing to ensure it is in optimal condition and reduce the occurrence of defective products.
*Strengthen employee skill training, improve operational quality and efficiency, and enable operators to more accurately control the bending process of materials.
*Reasonably allocate processing tasks to avoid single operators working on the same equipment for too long, which may cause excessive heat and affect material quality.
3. * * Precise control of bending parameters * *:
*According to the properties and thickness of the material, adjust the bending angle, bending force, and bending speed of the bending machine to ensure that the material is uniformly stressed during the bending process, reducing deformation and cracks.
*Real time monitoring of parameter changes during the bending process, and timely adjustment to meet the needs of different materials and workpieces.
4. * * Reasonable use of scraps and leftover materials * *:
*Reasonably utilize the scraps and remaining materials generated during the bending process, such as using them as padding for other workpieces or for making small parts.
*Establish a material recycling and reuse mechanism to reduce the demand for new materials.
5. * * Introducing an intelligent management system * *:
*Utilize digital and intelligent technologies to achieve real-time monitoring and data analysis of the bending process.
*Through data analysis, identify waste areas and potential improvement points during the bending process, and develop targeted optimization measures.
In summary, improving material utilization and reducing waste require comprehensive optimization from multiple aspects such as equipment settings, operating procedures, bending parameter control, material utilization, and intelligent management. Through continuous improvement and innovation, the efficiency and material utilization of the bending process can be continuously improved.
