Manhart Как обеспечить безопасность при обслуживании и ремонте циркулярных станков с ЧПУ?

**Ensuring safety during maintenance and upkeep of CNC circular machines**
**1、 Daily inspection and maintenance**
In daily maintenance, safety is the primary consideration. The operator should conduct the following checks on the CNC circular machine daily:
1. Equipment appearance inspection: Confirm that there are no cracks or obvious wear on the surface of the machine tool, and that safety devices such as emergency stop buttons are intact and easily accessible.
2. Transmission system inspection: Check whether the transmission belt, chain, etc. are loose or worn, adjust or replace them in a timely manner to prevent safety accidents caused by breakage.
3. Lubrication condition inspection: Ensure that each lubrication point receives sufficient lubrication to avoid overheating or accelerated wear of mechanical components due to insufficient lubrication, which may lead to safety issues.
4. Inspection of cutting fluid and coolant: Regularly replace cutting fluid and coolant, maintain their cleanliness, and prevent electrical failures or personal injuries caused by liquid leakage or contamination.
**2、 Electrical system safety**
The safety of the electrical system is directly related to the stable operation of the CNC circular machine and the safety of the operators.
1. * * Regularly check the power supply circuit * *: Ensure that the power supply circuit is free from aging, exposure, or poor contact, and use electrical components that meet standards.
2. Grounding protection: Ensure good grounding of the machine tool to prevent electric shock accidents caused by electrical leakage.
3. Dust and Moisture Prevention: The electrical control box should be regularly cleaned of dust, maintain good ventilation, and avoid short circuits or damage to electrical components caused by humid environments.
4. * * Emergency measures * *: Equip necessary electrical safety equipment, such as leakage protectors, overload protectors, etc., and regularly check whether their functions are normal.
**3、 Mechanical component maintenance**
The maintenance of mechanical components is the foundation for ensuring the safe operation of CNC circular machines.
1. * * Spindle and tool maintenance * *: Select appropriate tools, regularly check tool wear, and replace them in a timely manner. Keep the spindle clean and lubricated to prevent safety accidents caused by tool looseness or spindle failure.
2. Maintenance of transmission components: Regularly check the wear of transmission components and replace severely worn parts in a timely manner. Keep the transmission system clean and reduce malfunctions caused by impurities entering.
3. * * Protective device inspection * *: Ensure that the safety devices such as protective covers and baffles of the machine tool are intact and can effectively prevent injuries caused by splashing of workpieces or exposed mechanical components.
**4、 Operator training**
Improving the safety awareness and operational skills of operators is an important part of ensuring the safe operation of CNC circular machines.
1. * * Safety Education and Training * *: Regularly provide safety education and training to operators to understand the safety operating procedures and emergency response measures of machine tools.
2. * * Skill Training * *: Strengthen the skill training of operators, improve their proficiency and accuracy in machine tool operation, and reduce safety accidents caused by misoperation.
3. * * Certified on duty * *: Ensure that operators have the corresponding qualification certificates and are certified on duty to ensure operational safety from the source.
**5、 Environmental management**
A good working environment is an important guarantee for ensuring the safe operation of CNC circular machines.
1. Temperature and humidity control: Maintain the temperature and humidity of the environment where the machine tool is located within an appropriate range to prevent electrical failures or mechanical component damage caused by environmental factors.
2. * * Cleaning and organization * *: Regularly clean up debris and garbage around the machine tool to maintain a clean and orderly work area. Prevent tripping or collision accidents caused by disorderly stacking of items.
3. Lighting and Ventilation: Ensure sufficient lighting and good ventilation in the work area to provide a comfortable working environment for operators.
**6、 Recording and monitoring**
Establishing a comprehensive record and monitoring system helps to promptly identify and address potential safety hazards.
1. * * Maintenance Records * *: Establish detailed equipment maintenance records, including inspection time, inspection items, inspection results, and handling measures, to provide a basis for equipment maintenance and upkeep.
2. * * Safety Monitoring * *: Install safety monitoring equipment such as cameras, alarms, etc. in key parts of the machine tool to monitor the real-time operation status of the machine tool and changes in the surrounding environment.
3. * * Data Analysis * *: Regularly analyze maintenance records and safety monitoring data, identify potential safety hazards and failure modes, and develop corresponding preventive measures and emergency plans.
In summary, efforts in daily inspection and maintenance, electrical system safety, mechanical component maintenance, operator training, environmental management, and recording and monitoring can ensure the safety of CNC circular machines during maintenance and upkeep.