Manhart Как обеспечить точность обработки в процессе гибки на вальцегибочном станке?

The roll bending machine ensures machining accuracy during the bending process, mainly relying on the following key aspects:
1. * * Structural design optimization * *:
-* * Rigid Design * *: The body and workbench of the bending machine are made of high-strength steel, and the rigidity of the entire machine is ensured through stable connection, effectively avoiding vibration and deformation, and ensuring the stability of bending.
-* * Load bearing design * *: The workbench can withstand the weight of metal sheets and maintain stability, preventing deformation and sinking caused by insufficient load-bearing capacity, which affects machining accuracy.
2. * * Precision Transmission and Guidance * *:
-Precision guide rail: The slider and guide rail use high-precision linear guides to ensure the smoothness and accuracy of slider movement, reduce friction resistance, and improve transmission accuracy.
-Precision transmission device: It adopts precise mechanical transmission methods such as gears and belts to reduce transmission errors and improve transmission efficiency, thereby ensuring the accuracy of the bending machine.
3. Application of CNC system:
-Modern roll bending machines are often equipped with CNC systems, which achieve precision machining by precisely controlling machining parameters such as pressure, angle, speed, etc. The use of CNC systems greatly improves the machining accuracy and repeatability of bending machines.
4. Fine control of operation process:
-* * Material preparation * *: Accurately cut and trim metal sheets to reduce processing errors.
-Clamping and fixing: Ensuring the stability of the position and angle of the metal sheet during the processing, reasonable clamping and fixing is a key factor in improving bending accuracy.
-* * Adjusting parameters * *: Precisely adjust the processing parameters of the bending machine according to the processing requirements and workpiece material, in order to achieve the best bending effect.
-* * Processing monitoring * *: Closely monitor the operation status and processing effect of equipment during the processing, adjust equipment parameters or perform manual intervention in a timely manner to ensure processing accuracy.
5. * * Mold selection and maintenance * *:
-Select molds with excellent quality and accurate accuracy, regularly inspect the wear and deformation of the molds, and replace and repair them in a timely manner to ensure the accuracy of bending.
6. * * Equipment maintenance and upkeep * *:
-Regular maintenance and upkeep of the bending machine, such as cleaning the lubrication system, checking the wear of various components, etc., to maintain the normal operation of the equipment and reduce accuracy loss caused by equipment failures.
In summary, ensuring machining accuracy during the bending process of a rolling machine mainly depends on reasonable structural design, precise transmission and guidance, application of CNC systems, precise operation process control, appropriate mold selection and maintenance, and regular equipment maintenance and upkeep. These factors work together to ensure that the bending machine can achieve high-precision and high-efficiency bending processing.