Manhart How to determine the automation level and stability of the rolling machine?

When judging the automation level and stability of the rolling machine, clear analysis and induction can be made from the following aspects:
1、 Automation level judgment
1. * * Function Implementation * *:
-Check if the rolling machine has basic automation functions such as automatic uncoiling and automatic coiling. These functions can significantly reduce the labor intensity of workers and improve production efficiency.
-Evaluate whether the rolling machine has automatic thickness control and tension control functions. These functions can adjust process parameters in real time to ensure the accuracy and stability of plate rolling processing.
2. * * Control System * *:
-Analyze whether the rolling machine is equipped with advanced automation control systems, such as PLC (Programmable Logic Controller) or CNC (Computer Numerical Control) systems. These systems can achieve autonomous operation and automatic adjustment of equipment, improving production efficiency and product quality.
-Assess whether the system has machine learning and intelligent decision-making capabilities. By learning and analyzing a large amount of data, the system can predict and judge the optimal operating parameters under various working conditions, achieving intelligent decision-making and optimized control.
3. * * Convenience of operation * *:
-Observe whether the operation interface of the rolling machine is friendly and intuitive, and whether it has modern operating methods such as touch screen and graphical display, making the operation simpler and more convenient.
-Evaluate whether the system provides remote monitoring and fault diagnosis functions, so that the operation status of the equipment can be monitored and maintained at any time, improving the reliability and stability of the equipment.
2、 Stability assessment
1. * * Processing accuracy * *:
-Check whether the rolling machine can maintain stable machining accuracy during the processing, such as thickness deviation, width and length accuracy, etc. Stable machining accuracy is an important manifestation of the stability of the rolling machine.
-Evaluate whether the processing performance of the equipment is stable and reliable under different working conditions (such as different materials, thicknesses, etc.).
2. * * Failure rate * *:
-Examine the failure rate of the rolling machine during operation, including electrical and mechanical failures. Low failure rate is an important indicator of equipment stability.
-Analyze the causes and solutions of equipment failures, and determine whether the preventive and maintenance measures for equipment failures are complete.
3. * * Equipment Design * *:
-Evaluate whether the structural design and material selection of the rolling machine are reasonable, and whether it can effectively resist external interference such as vibration and impact.
-Check if the lubrication system, cooling system, and other auxiliary systems of the equipment are complete to ensure that the equipment can maintain a stable working state during long-term operation.
4. * * Operating Standards * *:
-Assess the skill level and operational standards of the operators. Good operational skills and standardized operating procedures can reduce the impact of human factors on equipment stability.
-Check if the enterprise has established comprehensive equipment usage and maintenance standards to ensure stable operation and extend the service life of the equipment.
Through the above analysis, the automation level and stability of the rolling machine can be clearly judged. In practical applications, suitable rolling machine equipment can be selected based on the production needs and actual situation of the enterprise, and corresponding operations and maintenance management can be carried out to ensure the stable operation and efficient production of the equipment.