Manhart Как определить и оценить производительность и качество гибочных станков с ЧПУ?

**How to detect and evaluate the performance and quality of CNC bending machines**
1. Введение
As an important equipment for modern metal sheet processing, the performance and quality of CNC bending machines directly affect the processing quality and production efficiency of products. In order to ensure the efficient and stable operation of CNC bending machines, regular testing and evaluation of their performance and quality are necessary. This article will introduce how to detect and evaluate the performance and quality of CNC bending machines from the aspects of machining accuracy, production efficiency, stability, reliability, mechanical performance, and bending quality.
2、 Processing accuracy
Processing accuracy is one of the important indicators for measuring the performance of CNC bending machines. When evaluating machining accuracy, the following methods can be used:
1. Angle accuracy: Use an angle measuring instrument to measure the angle of the workpiece processed by the bending machine, and compare it with the set value to evaluate whether its angle accuracy meets the requirements.
2. Straightness: Use a straightness measuring instrument to measure the straightness of the bent part and evaluate whether it meets the design requirements.
3. Repeat positioning accuracy: By processing the same workpiece multiple times and observing the consistency of the processing results, evaluate the repeat positioning accuracy of the bending machine.
3、 Production efficiency
Production efficiency is another important indicator for evaluating the performance of CNC bending machines. The evaluation can be conducted through the following methods:
1. Processing time: Measure and record the processing time of different workpieces, calculate the average processing time, and evaluate the production efficiency of the bending machine.
2. Failure downtime rate: Record the number of failures and downtime of the equipment over a period of time, calculate the failure downtime rate, and evaluate the reliability of the equipment.
3. Automation level: Evaluate the automation level of the bending machine, such as automatic feeding, automatic mold changing, and other functions, which can significantly improve production efficiency.
4、 Stability
Stability refers to the smoothness of a CNC bending machine during operation. The following methods can be used for detection:
1. Vibration testing: Use a vibration tester to test the vibration of the bending machine during operation and evaluate whether its vibration intensity is within a reasonable range.
2. Noise testing: Use a noise tester to measure the noise level of the bending machine during operation and evaluate whether it meets environmental requirements.
5、 Reliability
Reliability refers to the stability and reliability of a CNC bending machine during long-term operation. The evaluation can be conducted through the following methods:
1. Failure rate: Count the number of failures of the equipment over a period of time, calculate the failure rate, and evaluate the reliability of the equipment.
2. Maintenance cycle: Record the maintenance cycle and time of the equipment, evaluate the maintainability and maintenance efficiency of the equipment.
6、 Mechanical performance
Mechanical performance is one of the important indicators for evaluating the quality of CNC bending machines. The following methods can be used for detection:
1. Strength testing: Use professional testing equipment to conduct strength testing on key components of the bending machine to evaluate whether they meet design requirements.
2. Stiffness testing: Conduct stiffness testing on the structure of the bending machine to evaluate its deformation under external forces.
3. Wear condition: Check the wear condition of key components of the bending machine, evaluate its service life and maintenance cycle.
7、 Bending quality
Bending quality is a direct reflection of evaluating the performance of CNC bending machines. The evaluation can be conducted through the following methods:
1. Appearance inspection: Observe whether there are obvious creases, indentations, or other defects on the surface of the bent part.
2. Size inspection: Use measuring tools to measure the size of the bent part and evaluate whether it meets the design requirements.
3. Material inspection: Fold the bent part for material testing to evaluate whether it meets the processing requirements and usage environment.
8、 Summary
Through the above aspects of testing and evaluation, the performance and quality of CNC bending machines can be comprehensively understood, providing important references for enterprises to formulate effective equipment management and maintenance strategies. At the same time, regular testing and evaluation can also help enterprises discover and solve problems in a timely manner, improve production efficiency and product quality.