How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. prevent overloading of CNC bending machines during use?

It is very important to prevent overload during the use of CNC bending machines, as this can prolong the service life of the equipment, improve production efficiency, and ensure the safety of operation. The following are some key measures to prevent overloading of CNC bending machines:
1. * * Reasonable setting of process parameters * *: Precisely set the process parameters of the CNC bending machine based on the material, thickness, and bending angle requirements of the workpiece. Avoid setting too high bending force or speed to reduce overload pressure on the equipment.
2. * * Choose the appropriate mold * *: Ensure that the selected mold matches the size and shape of the workpiece, and the quality of the mold is reliable. Inappropriate molds may lead to uneven distribution of bending force, thereby increasing the risk of equipment overload.
3. * * Regular inspection of equipment status * *: Regularly inspect the mechanical components, hydraulic system, and electrical system of the CNC bending machine to ensure they are in good condition. Pay special attention to checking the lubrication of transmission components and the tightness of fasteners, and promptly identify and solve potential problems.
4. * * Control machining sequence and workpiece weight * *: Reasonably plan the machining sequence of the workpiece to avoid one-time machining of excessively heavy or large workpieces. If possible, divide the large workpiece into smaller parts for bending to reduce the load on the equipment.
5. * * Pay attention to the quality and surface condition of the materials * *: Ensure that the quality of the materials to be processed is qualified and there are no obvious defects or impurities on the surface. Materials that are uneven or contain impurities may increase friction during bending, leading to equipment overload.
6. * * Avoid prolonged continuous work * *: Reasonably arrange the working time of the CNC bending machine to avoid prolonged continuous work. Timely stop and rest, allowing the equipment to receive sufficient cooling and recovery to reduce the possibility of overload.
7. * * Training operators * *: Provide professional training to operators to improve their operational skills and equipment maintenance awareness. Operators should be familiar with the performance characteristics of the equipment, operate the equipment correctly, and promptly detect and handle abnormal situations.
8. * * Establish overload warning mechanism * *: Install an overload warning system on the CNC bending machine to monitor the operation status of the equipment in real time. When the device approaches the overload threshold, the warning system can issue an alarm in a timely manner, reminding operators to take corresponding measures to avoid overload.
In summary, measures such as reasonable setting of process parameters, selection of appropriate molds, regular inspection of equipment status, control of machining sequence and workpiece weight, attention to material quality and surface condition, avoidance of long-term continuous work, training of operators, and establishment of overload warning mechanism can effectively prevent overloading of CNC bending machines during use. These measures help to improve the service life and stability of equipment, ensuring the smooth progress of the production process.