How can Manhart (Guangdong) CNC Machine Tool Co., Ltd. improve the machining accuracy of CNC bending machines?

How to improve the machining accuracy of CNC bending machines
As an important equipment in the modern sheet metal processing industry, the machining accuracy of CNC bending machines is directly related to the quality and performance of products. Therefore, improving the machining accuracy of CNC bending machines is particularly important. This article will explore how to improve the machining accuracy of CNC bending machines from eight aspects: optimizing CNC systems, upgrading automation devices, introducing servo systems, adjusting mold accuracy, regular inspection and maintenance, precise parameter adjustment, operation skills training, and monitoring and feedback systems.
1、 Optimizing CNC systems
The CNC system is the core of the CNC bending machine, and its stability and accuracy directly affect the machining accuracy. Therefore, optimizing the CNC system is the key to improving machining accuracy. Firstly, select a CNC system with stable performance and high accuracy, and regularly upgrade and update it to meet machining requirements. Secondly, set the parameters of the CNC system reasonably to ensure smooth operation and reduce errors.
2、 Upgrade automation devices
Automation devices play a crucial role in the machining process of CNC bending machines. By upgrading the automation device, the automation level of the processing process can be improved and errors caused by human factors can be reduced. For example, introducing automatic feeding devices, automatic positioning devices, etc. can reduce the operator’s workload and improve processing accuracy.
3、 Introduction of servo system
The servo system can achieve high-precision and high-speed position control, which is of great significance for improving the machining accuracy of CNC bending machines. By introducing a servo system, precise control of components such as molds and sliders can be achieved, reducing errors caused by mechanical motion and improving machining accuracy.
4、 Adjusting mold accuracy
Mold is a key component in the machining process of CNC bending machine, and its accuracy directly affects the machining accuracy. Therefore, regular adjustment of mold accuracy is a necessary measure to improve machining accuracy. The specific operations include cleaning the impurities on the surface of the mold, checking the wear of the mold, adjusting the gap of the mold, etc., to ensure that the accuracy of the mold meets the processing requirements.
5、 Regular inspection and maintenance
During the use of CNC bending machines, accuracy may decrease due to various factors. Therefore, regular inspection and maintenance are important means to maintain machining accuracy. By regularly inspecting the electrical system, mechanical system, lubrication system, etc. of the equipment, timely discovering and solving problems, ensuring the stability and accuracy of the equipment.
6、 Accurate parameter adjustment
The machining accuracy of CNC bending machines is closely related to the setting of machining parameters. Therefore, precise adjustment of machining parameters is the key to improving machining accuracy. Operators should accurately set parameters such as pressure, speed, and pressing depth based on factors such as the material, thickness, and bending angle of the workpiece, to ensure the stability and accuracy of the machining process.
7、 Operational skills training
The operator’s operational skills also have a certain impact on the machining accuracy of CNC bending machines. By strengthening operational skills training and improving the skill level of operators, errors caused by human factors can be reduced. The training content should include equipment operation standards, processing parameter settings, and common problem solving.
8、 Monitoring and feedback system
The introduction of a monitoring and feedback system can monitor the machining process of CNC bending machines in real time, detect and solve problems in a timely manner. At the same time, by collecting data during the processing, analyzing and providing feedback, it can provide reference and optimization directions for subsequent processing, further improving processing accuracy.
In summary, improving the machining accuracy of CNC bending machines requires starting from multiple aspects, including optimizing the CNC system, upgrading automation devices, introducing servo systems, adjusting mold accuracy, regular inspection and maintenance, precise parameter adjustment, operation skill training, and monitoring and feedback systems. By comprehensively applying these measures, the machining accuracy of CNC bending machines can be effectively improved, providing strong support for the production and development of enterprises.