Manhart Как безопасно работать на круглом станке с ЧПУ?

**Guidelines for Safe Operation of CNC Circular Machine**
**1、 Preparation before operation**
1. * * Check the equipment * *: Before operating the CNC circular machine, a comprehensive inspection of the equipment should be conducted, including whether the power lines, fasteners, transmission components, cutting tools, and fixtures are intact, to ensure that there is no looseness, wear, or damage.
2. * * Cleaning the work area * *: Clean up debris on the workbench to ensure that there are no obstacles in the surrounding space to prevent collisions or tripping accidents. Meanwhile, ensure that the emergency stop button is easily accessible.
3. * * Wear protective equipment * *: Operators must wear appropriate work clothes, safety shoes, protective goggles, and necessary hearing protection equipment to reduce injuries caused by splashes, noise, etc.
4. Check the CNC system: Before starting, check if the CNC system is working properly, load the correct program, and confirm that all parameter settings are correct.
**2、 Professional training**
1. * * Theoretical learning * *: Operators need to receive systematic training on the theoretical knowledge of CNC circular machines, understand the working principle, structural composition, and basic operating methods of the equipment.
2. * * Practical Training * *: Conduct practical training under the guidance of professional personnel to master the correct operating steps, troubleshooting methods, and emergency shutdown procedures.
3. * * Assessment and Certification * *: After completing the training, the operator should participate in the corresponding assessment to ensure that they have the ability to independently and safely operate the CNC circular machine.
**3、 Operation process**
1. * * Start program * *: After confirming that all preparations are ready, start the CNC system according to the operating procedures and load the machining program.
2. * * Monitoring operation * *: During the machining process, operators should closely monitor the equipment’s operating status, pay attention to tool wear, material deformation, and adjust parameters or stop the machine for timely processing.
3. * * Safe operation * *: It is strictly prohibited to touch moving parts while the device is running, and it is not allowed to change programs or parameters without professional guidance.
4. * * Pause and End * *: If processing needs to be paused, the pause function provided by the CNC system should be used; After the processing is completed, follow the program to end the processing and turn off the power.
**4、 Maintenance and upkeep**
1. * * Regular Cleaning * *: Regularly clean the inside and outside of the equipment, remove oil stains, iron filings, and other debris, and keep the equipment clean.
2. Lubrication and Maintenance: According to the equipment maintenance manual, regularly add lubricant to each lubrication point to ensure smooth operation of transmission components.
3. * * Check fasteners * *: Regularly check whether the equipment fasteners are loose, tighten them in a timely manner, and prevent faults or accidents caused by looseness.
4. * * Replace worn parts * *: Regularly check the wear of vulnerable parts such as cutting tools and bearings, replace them in a timely manner, and ensure machining accuracy and safety.
**5、 Safe environment**
1. Good ventilation: Ensure good ventilation in the work area to reduce the accumulation of harmful substances such as dust and oil mist.
2. Temperature and humidity control: Control the temperature and humidity of the work area to avoid extreme environments that can damage equipment or affect processing accuracy.
3. * * Fire safety * *: Install appropriate fire-fighting equipment, such as fire extinguishers, and regularly check their effectiveness to ensure quick response in emergency situations.
**6、 Emergency response**
1. * * Fire accident * *: Once a fire is discovered, immediately use a fire extinguisher for initial firefighting and quickly call the police.
2. * * Equipment malfunction * *: When the equipment malfunctions, it should be immediately shut down, the power should be cut off, and professional personnel should be notified for inspection and maintenance.
3. * * Personnel injury * *: In the event of a personnel injury accident, the operation should be immediately stopped, preliminary rescue should be carried out, and the emergency number should be called for medical treatment.
4. * * Emergency Stop * *: In any emergency situation, the equipment power can be quickly cut off through the emergency stop button to ensure the safety of personnel and equipment.
By implementing the above measures, the safety operation level of CNC circular machines can be significantly improved, the risk of accidents can be reduced, and production can be ensured to proceed smoothly.