Manhart How to prevent the failure of the bending machine and extend its service life?

The hydraulic system of the downward bending machine ensures stable pressure and flow, which is the key to ensuring its efficient and precise operation. Here are some main measures:
### 1. Select appropriate hydraulic components
*Hydraulic pump: Select the type and parameters of hydraulic pump according to the actual needs of the bending machine. For example, using a hydraulic pump with stable performance and precise output can ensure that the system can provide stable pressure and flow under different operating conditions.
*Hydraulic valve: Hydraulic valves play a role in regulating and controlling pressure and flow in hydraulic systems. Choosing appropriate hydraulic valves, such as proportional valves, pressure reducing valves, etc., can accurately control pressure and flow, and maintain system stability.
### 2. Optimize hydraulic system design
*Pipeline layout: Reasonably design the pipeline layout of the hydraulic system, minimize the bending and resistance of the pipeline, avoid the pipeline being too long or too thin, and reduce the pressure loss of the fluid. Meanwhile, pay attention to the support and fixation of the pipeline to prevent vibration and resonance phenomena.
*Oil tank design: The size and shape of the oil tank should be designed reasonably to ensure sufficient circulation and heat dissipation of hydraulic oil. At the same time, partitions and other structures should be installed inside the fuel tank to reduce oil disturbance and bubble generation.
### 3. Accurate control of hydraulic pump speed
*The speed of the hydraulic pump has a direct impact on the flow rate of the system. By precisely controlling the speed of the hydraulic pump, the system can ensure stable flow output under different loads. This usually requires the use of advanced speed control technologies such as variable frequency motors.
### 4. Use pressure and flow stabilization devices
*Pressure compensator: Installing a pressure compensator in a hydraulic system can automatically adjust the system pressure and maintain it stable within a certain range. When the system pressure fluctuates, the pressure compensator can quickly respond and adjust the pressure to ensure the stability of the system.
*Flow control valve: By installing a flow control valve, the flow of the hydraulic system can be accurately controlled. The flow control valve can adjust the valve opening according to the system’s requirements to maintain stable flow transmission.
### 5. Regular maintenance and overhaul
*Hydraulic component inspection: Regularly inspect and replace hydraulic components to ensure their good performance. Especially for key components such as hydraulic pumps and valves, their wear and sealing performance should be checked regularly.
*Hydraulic oil replacement: Regularly replace hydraulic oil to ensure its cleanliness and lubrication performance. Polluted hydraulic oil can increase system resistance and wear, reducing system stability and lifespan.
*System cleaning: Regularly clean the hydraulic system to remove impurities and deposits from the oil. This can reduce oil contamination and system blockage, improve system stability and efficiency.
### 6. Monitoring and debugging
*During the operation of the bending machine, parameters such as pressure and flow rate of the hydraulic system should be monitored in real-time. Once abnormal fluctuations are detected, debugging and repair should be carried out immediately.
*Regularly debug and optimize the hydraulic system to ensure its optimal operation. This can include adjusting the speed of the hydraulic pump, optimizing the adjustment parameters of the hydraulic valve, etc.
Through the implementation of the above measures, the hydraulic system of the downward bending machine can maintain stable pressure and flow output, thereby ensuring the efficient and precise operation of the bending machine. At the same time, this also helps to improve the service life of the bending machine and reduce maintenance costs.