How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. deal with common equipment failures and safety hazards during the mechanical electric rolling process?

It is crucial to deal with common equipment failures and safety hazards during the mechanical and electric rolling process. The following are some handling suggestions:
1、 Equipment fault handling
1. Electrical control malfunction: First, check whether the power supply is normal, whether the circuit contact is good, and whether the fuse is blown. If the button cannot start the device, check if the button connection is normal. If necessary, replace the button in a timely manner. For controller display abnormalities, you can check if the controller needs software updates, update it if necessary, and retest the device.
2. Hydraulic system failure: Regularly replace and inspect the hydraulic oil, clean and replace the oil filter in a timely manner, and ensure the normal operation of the hydraulic system. If the valve cannot function properly, it should be checked for damage, replaced if necessary, and cleaned of impurities and corrosion inside the valve.
3. Mechanical malfunction: If the rolling machine runs slowly, the gears, belts, and other components of the transmission system should be checked for normal operation. If there is a malfunction, it should be replaced and repaired in a timely manner. For abnormal equipment noise, cleaning and lubrication can be carried out to reduce unnecessary friction and other operations.
2、 Handling of safety hazards
1. Loose fault: Regularly inspect the connecting components such as bolts and nuts in the equipment to ensure their reliability and prevent unstable operation or shutdown.
2. Transmission failure: Regularly inspect the transmission system to ensure the integrity of components such as belts and chains, maintain lubrication of the transmission system, reduce friction and wear, and prevent faults from occurring.
3. Electrical faults: Regularly inspect electrical components to ensure their normal operation, pay attention to the operating environment and workload of the motor, avoid overload operation, and set up motor starters and other equipment reasonably to prevent electrical faults from causing safety accidents.
In addition, to ensure safety, equipment should be regularly inspected and evaluated for safety, and potential safety hazards should be promptly identified and addressed. At the same time, strengthen the safety training and education of employees, improve their safety awareness and operational skills, ensure that they can quickly take response measures in the event of equipment failures or safety hazards, and ensure the safety of personnel and equipment.
In summary, in the process of mechanical electric rolling, dealing with equipment failures and safety hazards requires comprehensive consideration of multiple aspects, including equipment maintenance, safety inspections, employee training, and so on. By adopting scientific and effective measures and methods, it is possible to ensure timely handling and resolution of equipment failures and safety hazards, ensuring the smooth progress of the production process and the safety and health of employees.