How to deal with overheating in the torsion axis CNC bending machine of Manhart (Guangdong) CNC Machine Tool Co., Ltd?

Overheating Treatment Plan for Twisted Axis CNC Bending Machine
1. Введение
Twisted axis CNC bending machine is an important equipment in modern industrial production, widely used in the bending process of various metal materials. However, during use, due to various factors, the torsion axis CNC bending machine may experience overheating. This not only affects the performance and service life of the equipment, but may also lead to safety accidents. Therefore, it is crucial to deal with the overheating problem of the torsion axis CNC bending machine.
2、 Analysis of causes of overheating
###1 Excessive device load
If the device is subjected to excessive loads for a long time, it can cause overheating of the torsion shaft and motor.
###2 Poor lubrication
If the lubrication inside the equipment is poor, it will increase friction and generate excessive heat.
###3 Cooling system malfunction
The cooling system is a crucial part to ensure the normal operation of equipment. If the cooling system malfunctions, such as insufficient coolant or blocked radiators, it can cause the equipment to overheat.
###4 Excessive ambient temperature
Working in high temperature environments reduces the efficiency of equipment heat dissipation, which can easily lead to overheating.
3、 Handling measures
###1 Adjusting device load
According to the rated load of the equipment, arrange production tasks reasonably to avoid long-term overload operation.
###2 Strengthen lubrication management
Regularly check the lubrication of the equipment to ensure that all parts are well lubricated. For areas prone to wear and tear, increase lubrication frequency and use high-quality lubricating oil.
###3 Check the cooling system
Regularly check the operation of the cooling system to ensure sufficient coolant and clean radiator. If faults are found, they should be repaired in a timely manner to ensure the normal operation of the cooling system.
###4 Improving the working environment
In hot seasons or environments, cooling measures should be taken, such as adding ventilation equipment, using sunshades, etc., to reduce the working environment temperature of the equipment.
###5 Add temperature monitoring and alarm system
Install a temperature monitoring and alarm system on the equipment. When the temperature of the equipment exceeds the set value, the system can automatically alarm and take measures to prevent accidents caused by overheating of the equipment.
4、 Preventive measures
###1 Regular maintenance and upkeep
According to the requirements of the equipment maintenance manual, regularly maintain and upkeep the equipment to ensure that it is in good working condition.
###2 Train operators
Strengthen training for operators, improve their understanding of equipment performance and operating procedures, and avoid equipment overheating caused by improper operation.
###3 Establish equipment failure records
Detailed recording and analysis of equipment failures, identifying the cause of the failure and developing corresponding preventive measures to prevent similar failures from happening again.
5、 Conclusion
The treatment of overheating problems in CNC bending machines with twisted shafts requires comprehensive consideration of various factors, including equipment load, lubrication, cooling system, working environment, etc. By taking reasonable handling and preventive measures, the problem of equipment overheating can be effectively solved, the performance and service life of the equipment can be improved, and production safety can be guaranteed.