The accuracy of the electric servo bending machine needs to take into account multiple aspects to ensure its processing accuracy and production efficiency. The following are several specific aspects to ensure the accuracy of the electric servo bending machine:
I. Control system
1. Use advanced CNC technology, such as PLC, servo motor, etc., to ensure that the bending machine has precise control capabilities and can accurately control the motion trajectory and processing parameters.
2. Introduce German imported electro-hydraulic servo valves and German grating rulers to form closed-loop control to improve the accuracy and response speed of the slider operation.
3. Select a stable and reliable controller, and install and debug it in strict accordance with the specifications to ensure the stability and reliability of the control system.
II. Pressure system
1. Select accessories such as oil pumps, oil cylinders and pressure sensors with high sensitivity, high stability and high precision to ensure the accuracy of the pressure system.
2. Regularly maintain and overhaul the pressure system, operate in accordance with the specifications, and ensure the stability and reliability of the system operation.
III. Structural design
1. Consider the materials, processing accuracy and assembly quality of each component in the design to ensure the rationality and accuracy of the structural design.
2. Key components such as the machine body, tool holder, pressure assembly, etc. should be made of high-strength materials and undergo precision machining and precision assembly.
3. The structural design should meet the principles of ergonomics, making the operation more convenient and safe, and also helping to improve the accuracy.
IV. Inspection and adjustment
1. Establish a complete inspection method, such as pressure measurement, distance measurement and measurement error, to detect the processing accuracy of the bending machine.
2. Make timely adjustments and optimizations based on the problems encountered in the actual processing process, such as the parallelism of the slider and the verticality of the machine body.
V. Operation and maintenance
1. Operators need to master the basic structure and working principle of the bending machine, and understand the operating procedures and safety specifications of the equipment.
2. Regularly maintain and maintain the equipment, including cleaning, lubrication, tightening, etc., to ensure the normal operation of the equipment and extend its service life.
3. Strengthen the training of equipment operators, improve their operating skills and knowledge level, so that they can better utilize the equipment functions, improve work efficiency and product quality.
VI. Technical application and improvement
1. Introduce advanced automation technology, such as automatic feeding device, automatic clamping device, etc., to improve the automation level of equipment, reduce the interference of human factors, and thus improve the accuracy.
2. Carry out technical transformation and upgrading of equipment, adopt more advanced technology and equipment, and improve the processing capacity and accuracy of equipment.
In summary, the accuracy assurance of electric servo bending machine needs to start from the control system, pressure system, structural design, detection and adjustment, operation and maintenance, and technical application and improvement. Through comprehensive measures, the processing accuracy and production efficiency of bending machine can be improved.
Manhart What other aspects should be considered to ensure the accuracy of the electric servo bending machine?
29
Jun