Manhart What details should be paid attention to when judging the problems in the processing of the rolling machine?

When judging the problems in the processing of the rolling machine, the following details need to be noted:
1. * * Equipment operating status * *:
-* * Abnormal Sound and Vibration * *: Check whether the equipment emits abnormal noise or vibration during operation, which may be a sign of failure in components such as transmission systems, bearings, or motors.
-Temperature monitoring: monitors the temperature of key parts such as motors, reducers, etc. If the temperature is too high, it may indicate equipment overload or poor lubrication.
-Electrical system: Check electrical circuits, switches, and fuses to ensure the normal operation of the electrical system and avoid shutdown caused by electrical faults.
2. * * Material processing * *:
-* * Material selection * *: Confirm that the materials used match the processing capacity of the rolling machine, to avoid equipment overload or substandard processing quality caused by material mismatch.
-* * Material preparation * *: Before processing, check whether the surface of the material is clean and free of pollutants such as oil and rust, which may affect the processing quality.
-* * Material deformation * *: Observe whether the material undergoes deformation during the processing. If the deformation is too large, it may be necessary to adjust the process parameters or check the equipment status.
3. * * Operation process * *:
-* * Operation Specification * *: Ensure that operators operate according to the specifications to avoid equipment failures or decreased processing quality caused by improper operation.
-* * Process parameters * *: Regularly check and confirm whether the setting of process parameters is reasonable, including pressing amount, speed, etc. These parameters have a direct impact on processing quality.
-* * Process optimization * *: Evaluate the smoothness of the operation process, optimize unnecessary links and waiting time, and improve processing efficiency.
4. * * Finished product quality * *:
-* * Dimensional accuracy * *: Measure whether the dimensions of the finished product meet the requirements and check for any significant deviations.
-* * Surface Quality * *: Observe the surface of the finished product for defects such as indentations and scratches, which may be caused by improper equipment maintenance or material issues.
-Performance testing: Conduct performance testing on finished products to ensure they meet usage requirements.
5. * * Safety factors * *:
-* * Safety protection device * *: Ensure that the safety protection devices of the equipment, such as protective covers and guardrails, are intact and can effectively prevent personnel injury.
-* * Operating environment * *: Keep the operating environment clean and orderly, eliminate safety hazards such as oil stains and debris.
-* * Safety awareness * *: Improve the safety awareness of operators, make them understand and comply with safety operating procedures, and avoid the occurrence of safety accidents.
In summary, when judging the problems in the processing of the rolling machine, it is necessary to comprehensively consider multiple aspects such as equipment operation status, material handling, operating procedures, finished product quality, and safety factors, and pay attention to the details of each link. This can timely identify and solve potential problems, ensure smooth production and improve product quality.