Manhart How to use a handheld laser machine correctly?

Optimizing material utilization in CNC bending machine processing can be achieved from the following aspects:
1、 Optimize process planning
1. * * Accurately calculate the required pressure for bending * *:
-Use bending pressure gauges provided by companies such as AMADA to quickly find the corresponding bending pressure based on the thickness and V-width of the material plate, avoiding material waste due to overpressure.
-This method can significantly improve processing efficiency while ensuring the full utilization of materials.
2. * * Reasonably choose the V-width of the lower mold and the upper mold * *:
-Select the appropriate lower die V-width and upper die based on the bending type and material characteristics. This can ensure optimal utilization of materials during the bending process and reduce unnecessary material loss.
3. * * Determine the bending sequence * *:
-When deciding on the bending sequence, try to reduce the waste of workpieces as much as possible, divide complex shapes into simple shapes for bending, and improve material utilization.
2、 Introducing advanced technology
1. Introduction of Numerical Control System:
-Introducing advanced numerical control systems to precisely control the operation of the bending machine through programming, avoiding the impact of human factors on material utilization.
-The numerical control system can automatically adjust parameters according to preset programs, ensuring the accuracy and consistency of each bending and improving material utilization.
2. Installation of automation devices:
-Install automatic feeders and unloaders on the bending machine to achieve automated production processes. This can not only reduce manual intervention and improve production efficiency, but also ensure accurate transfer and positioning of materials during the processing, and improve material utilization.
3、 Mold optimization
1. * * Mold fine-tuning * *:
-Regularly inspect and adjust molds to ensure their accuracy and stability. The accuracy and stability of the mold directly affect the accuracy of bending and the utilization rate of materials.
-Use a dedicated mold fine-tuning device to precisely adjust the mold to meet the processing needs of different materials and improve material utilization.
2. * * Optimize mold design * *:
-Adopting multi-mode design or detachable mold design, multiple bending can be achieved in one mold installation, reducing the time of mold loading and unloading and improving production efficiency.
-Develop specialized fixtures and workbenches for different metal materials to further improve production efficiency and work accuracy, and optimize material utilization.
4、 Strengthen personnel training
1. * * Improve operator skills * *:
-Regular skill training and theoretical learning should be provided to operators to improve their CNC programming and operation skills, ensuring that they can correctly use CNC bending machines for processing.
-Encourage operators to participate in skill competitions and exchange activities, learn advanced operational skills and experience, and further improve their skill level.
5、 Implementing Lean Management
1. * * Data management * *:
-Connect the bending machine with a computer to achieve data-driven management and control. By collecting and analyzing data during the processing, identify factors that affect material utilization and take corresponding measures for improvement.
2. * * Continuous Improvement * *:
-Encourage employees to provide improvement suggestions and recommendations, and continuously improve the problems encountered during the processing. By continuously optimizing processes and operating methods, we aim to improve material utilization and product quality.
Through the optimization measures in the above aspects, the material utilization rate can be significantly improved in CNC bending machine processing, production costs can be reduced, and the competitiveness and economic benefits of enterprises can be enhanced.