Manhart How to improve the accuracy of the twisted axis CNC bending machine through equipment inspection and maintenance?
How to improve the accuracy of twist axis CNC bending machine through equipment inspection and maintenance
As an important equipment in the field of modern metal processing, the precision of the twisted axis CNC bending machine directly affects product quality and production efficiency. In order to ensure the high-precision operation of the torsion axis CNC bending machine, the inspection and maintenance of the equipment are particularly important. This article will explore how to improve the accuracy of torsional axis CNC bending machines through equipment inspection and maintenance from four aspects: parameter adjustment, operation skills, maintenance, and mold management.
#### 1. ** Parameter adjustment**
**(1) Initial parameter settings**
Before starting the equipment, the initial parameters of the CNC bending machine should be set reasonably based on the material, thickness, length and other parameters of the workpiece to be processed, such as bending speed, bending angle, bending force, etc. Ensure that the equipment can achieve high machining accuracy in its initial state.
**(2) Real time adjustment**
During the machining process, the machining status of the workpiece should be monitored in real time, and parameters should be adjusted in real-time according to the actual situation. For example, when processing thicker or harder workpieces, the bending speed should be appropriately reduced and the bending force should be increased to ensure machining accuracy.
#### 2. ** Operation skills**
**(1) Proficient in operating equipment**
Operators should be proficient in the operation methods and skills of the twisted axis CNC bending machine, understand the performance characteristics and processing principles of the equipment. Through continuous practice and practice, improve operational proficiency and accuracy, thereby reducing the impact of human factors on machining accuracy.
**(2) Correctly place the workpiece**
When placing the workpiece, attention should be paid to its position and orientation to ensure the precision of the fit between the workpiece and the equipment. At the same time, it is also necessary to avoid the workpiece from moving or deforming during the machining process, which may affect the machining accuracy.
#### 3. ** Maintenance and upkeep**
**(1) Regular cleaning**
Regularly clean the torsion axis CNC bending machine to remove oil stains, dust, and other debris from the equipment. Keeping the equipment clean and tidy is beneficial for reducing equipment failures and wear, and improving machining accuracy.
**(2) Check the lubrication system**
The lubrication system is one of the key components for the normal operation of a twisted axis CNC bending machine. Regularly check the working status of the lubrication system to ensure sufficient and clean lubricating oil. Timely replace worn lubrication components to ensure the lubrication effect of the equipment, reduce equipment failure rate, and improve machining accuracy.
**(3) Check fasteners**
Regularly check the fasteners of the equipment, such as screws, nuts, etc., to ensure that they are securely fastened. Loose fasteners can cause equipment vibration and deformation, affecting machining accuracy. Therefore, loose fasteners should be promptly detected and tightened.
#### 4. ** Mold management**
**(1) Choose the appropriate mold**
Select the appropriate mold based on parameters such as material, thickness, and shape of the workpiece to be processed. Appropriate molds can improve processing accuracy and efficiency, and reduce scrap rates.
**(2) Regularly inspect molds**
Regularly inspect the mold, including the degree of wear, deformation, cracks, etc. For molds with severe wear or defects, they should be replaced or repaired in a timely manner to ensure the accuracy and stability of the mold.
**(3) Mold storage**
When storing molds, they should be protected from factors such as moisture, heat, and pressure to avoid deformation or damage to the molds. At the same time, the mold should be regularly cleaned and maintained to extend its service life and maintain its accuracy.
By inspecting and maintaining the equipment in the above four aspects, the machining accuracy of the torsion axis CNC bending machine can be effectively improved. In practical operation, corresponding maintenance and upkeep plans should be developed based on specific situations, and strictly implemented to ensure the long-term stable operation and efficient processing of equipment.