Manhart How to improve the accuracy of electric servo bending machine through operation and maintenance?

To improve the accuracy of electric servo bending machine through operation and maintenance, you can follow the following steps and methods to ensure high accuracy and stable operation of the equipment:
I. Operation
1. **Accurately set parameters**:
-According to the material, thickness and required bending angle of the plate to be processed, accurately set the key parameters such as bending torque, distance between upper and lower molds, bending speed, etc. The setting of these parameters will directly affect the accuracy of bending.
2. **Plate preparation and inspection**:
– Ensure that the surface of the plate to be processed is flat and free of impurities such as dust and grease to reduce the impact of unevenness on bending accuracy.
– Measure and mark the size of the plate to ensure the accuracy of processing.
3. **Reasonably arrange clamping points**:
– Select appropriate clamping points according to the shape and size of the plate, and ensure that the clamping force is evenly distributed to reduce bending deviation caused by improper clamping.
4. **Control the operating force**:
– When bending the plate, control the operating force to avoid bending deviation caused by excessive or insufficient operating force.
5. **Regular calibration and inspection**:
– Regularly calibrate the bending machine to ensure that the position and angle of each component are accurate.
– Use measuring tools to inspect the processed workpiece to detect and correct errors in time.
2. Maintenance
1. **Regular cleaning**:
– Regularly clean the working table, mold and transmission parts of the bending machine to avoid the influence of dust and waste on precision control. It is recommended to use detergent and soft cloth for cleaning.
2. **Lubrication and maintenance**:
– Regularly lubricate the lubrication parts of the bending machine to ensure the flexibility and stability of the equipment. Select the appropriate lubricant and lubrication method according to the equipment manual.
– Regularly maintain the equipment, such as replacing wearing parts, checking fasteners, etc., to keep the equipment in good condition.
3. **Check the servo motor and encoder**:
– Regularly check the operating status of the servo motor and the accuracy of the encoder to ensure that it is working properly. If there is any abnormality, adjust or replace the relevant parts in time.
4. **Optimize the machine transmission chain**:
– Regularly check and maintain the transmission chain to ensure its normal operation. If there are worn or damaged parts, replace them in time to ensure the accuracy of the transmission chain.
5. **Use appropriate tools and consumables**:
– Use the correct tools for maintenance and adjustment to avoid unnecessary damage to the machine.
– Select appropriate machine consumables, such as tools, molds, etc., to improve processing accuracy and extend equipment life.
6. **Train operators**:
– Strengthen operator training to improve their professional skills and operating level. Through training, operators can master the correct operating methods and maintenance techniques, so as to better utilize equipment functions, improve work efficiency and processing accuracy.
Through the implementation of the above operation and maintenance measures, the accuracy and stability of the electric servo bending machine can be effectively improved, ensuring the improvement of product quality and production efficiency.