Manhart How to ensure the stability of CNC bending machines through daily and regular inspections?

To ensure the stability of the CNC bending machine through daily and regular inspections, we can follow the following steps:
###Daily inspection
1. * * Appearance inspection * *:
-Before starting up every day, inspect the appearance of the CNC bending machine, including whether the working platform, guide rail, transmission chain and other components of the machine are clean, and whether there is any debris or waste accumulation.
-Use tools such as brushes and vacuum cleaners to clean up waste and dust, ensuring that the machine surface and surrounding environment are clean.
2. Lubrication system inspection:
-Check the lubrication system to ensure that the lubricating oil is sufficient, the lubrication points are clean, and the pipelines are unobstructed.
-If necessary, regularly add oil or apply lubricating oil to the slide, slider, roller and other parts of the machine according to the equipment manual.
3. * * Electrical system inspection * *:
-Check the electrical system, including the motor, wiring, switches, and other parts, to ensure that the electrical components are working properly and that the wiring is not loose or aging.
-Pay special attention to whether the electrical connections are firm and reliable. If there are any problems, repair them in a timely manner.
4. * * Hydraulic system inspection * *:
-Check the oil level of the hydraulic system, confirm whether the hydraulic oil is sufficient, whether the oil pipes are normal, and whether there are any leaks.
-If there is any leakage, it should be dealt with in a timely manner to ensure the normal operation of the hydraulic system.
5. * * CNC system inspection * *:
-Check the operation of the CNC system, including whether the screen display, operation console, control cabinet, etc. are working properly.
-Ensure that all modules and programs of the CNC system can be loaded and run normally.
6. Inspection of safety protection devices:
-Check if the safety protection devices are intact, including photoelectric protection devices, emergency stop buttons, safety doors, etc.
-Ensure the effectiveness of safety protection devices to ensure operational safety.
###Regular inspections
1. * * Lubrication system maintenance * *:
-Regularly clean the lubrication system, replace lubricating oil, and remove dirt and impurities from the system.
-For example, cleaning and replacing lubricating oil on the lubrication system every month to ensure its normal operation.
2. * * Comprehensive inspection of electrical system * *:
-Conduct a comprehensive inspection of the electrical system every six months to confirm whether the wire joints are sturdy, whether the electrical components are aging, and whether replacement is necessary.
-Clean the interior of the electrical box to ensure stable and reliable power supply.
3. * * Hydraulic system maintenance * *:
-Regularly replace hydraulic oil and oil filters, clean oil circuits, and check the operation of hydraulic pumps and valves.
-For example, comprehensive maintenance and upkeep of the hydraulic system is carried out every year to ensure its normal operation.
4. * * Mechanical component maintenance * *:
-Regularly check the operation status of mechanical components, including the spindle, guide rail, transmission device, etc.
-Clean and lubricate mechanical components, and replace worn parts in a timely manner.
5. * * CNC system maintenance * *:
-Regularly check the operation logs of the CNC system and clean up historical data in the CNC system.
-Inspect and update the hardware and software of the CNC system to ensure its stability and reliability.
6. * * Knife mold maintenance * *:
-Regularly inspect and clean the knife mold, and promptly repair or replace the knife mold according to its usage.
-Maintain the good condition of the cutting die to ensure the accuracy and quality of the processed parts.
7. * * Whole machine inspection * *:
-Regularly conduct comprehensive inspections of the entire machine, including lubrication systems, hydraulic systems, electrical systems, mechanical components, and CNC systems.
-Ensure the stability and reliability of the entire machine, promptly identify and solve problems.
Through the measures of daily and regular inspections mentioned above, we can promptly identify and handle problems and hidden dangers of CNC bending machines, thereby ensuring the stability and reliability of the equipment and improving production efficiency.