To adjust and optimize the parameters of the hydraulic servo CNC bending machine according to the processing requirements, you can follow the following steps to ensure that the parameter adjustment meets the requirements of processing accuracy and efficiency:
I. Clarify the processing requirements
1. **Sheet properties**: Determine the material, thickness, width and other properties of the sheet to be processed. This information will directly affect the parameter setting of the bending machine.
2. **Bending requirements**: According to the product design drawings and actual needs, clarify the specific requirements such as bending angle and bending radius.
II. Choose the right mold
1. **Mold matching**: According to the sheet properties and bending requirements, select the appropriate upper and lower molds to ensure the matching degree between the mold and the sheet to improve the bending accuracy.
III. Adjust parameters
1. **Bending angle**:
– Set the target bending angle.
– Use the angle adjustment device on the bending machine to gradually adjust to the target angle. Pay attention to the principle of fine-tuning in a small range, gradually approaching the required angle, and ensuring accuracy.
2. **Bending force**:
– According to the hardness and thickness of the sheet, reasonably set the bending force. Harder sheets require increased bending force, while more fragile sheets require appropriate reduction of bending force.
– The bending force can be adjusted by adjusting the pressure control device on the bending machine.
3. **Bending speed**:
– Select the appropriate bending speed according to the hardness and thickness of the sheet. Harder sheets can be bent faster, while more fragile sheets should be bent slower.
– The bending speed can be adjusted by the speed adjustment device on the bending machine.
4. **Mold position and angle**:
– Place the mold correctly on the bending machine according to product requirements and keep it stable.
– Adjust the angle of the mold to achieve bending at different angles. By properly adjusting the mold position and angle, ensure that the shape and accuracy of the bent part meet the requirements.
IV. Save and check parameters
1. **Save parameters**: After setting the parameters, save the parameters to the system. Ensure the accuracy and consistency of the data for subsequent use.
2. **Check parameter settings**: Check the set parameters to ensure that they meet the actual processing requirements. The correctness of parameter settings can be checked by previewing the bending process or simulating the bending operation.
V. Actual operation and fine-tuning
1. **Perform actual bending operation**: After confirming that the parameter settings are correct, perform actual bending operation.
2. **Observation and recording**: During the operation, closely observe the bending effect and record the problems and deviations that occur.
3. **Fine-tune parameters**: According to the observations and records in the actual operation, fine-tune the parameters to achieve the best bending effect.
VI. Precautions
1. **Follow the operating procedures**: When adjusting the parameters, it is necessary to follow the operating instructions and operating procedures of the equipment to avoid damage to the equipment or safety accidents.
2. **Pay attention to equipment protection**: During the adjustment process, pay close attention to the working status of the equipment to prevent the equipment from being damaged due to overheating, overload, etc.
By following the above steps and precautions, the parameters of the hydraulic servo CNC bending machine can be accurately adjusted and optimized according to the processing requirements, thereby improving the bending accuracy and processing efficiency.
Manhart How to adjust and optimize the parameters of the hydraulic servo CNC bending machine according to the processing requirements?
29
Jun