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Tagalog **Metal mold rolling method**
The rounding of hardware molds is an important part of metal processing, which determines the shape, size, and quality of the product. The following are several common methods for rolling metal molds into circles:
1. * * Rounding machine:
*Use a dedicated rounding machine for rounding operations.
*Place the material to be wound on the workbench of the winding machine, and achieve winding by adjusting the machine parameters (such as speed, pressure, etc.).
*This method is suitable for large-scale and efficient production.
2. * * Hand rolled round * *:
*Use manual tools such as hammers, anvils, etc. to tap and squeeze the material to gradually shape it.
*Mainly suitable for small batch, customized production, or products with low precision requirements.
*Handmade rounding requires extensive experience and skills to ensure the shape and quality of the product.
3. * * Upward pressure hinge roll round * *:
*Use an upward pressure hinge machine for rounding.
*This method gradually bends the material into shape through a hinge mechanism and is suitable for medium and small batch production.
*Upward pressure hinge rounding can ensure a certain degree of accuracy and efficiency.
4. * * Side Push Hinge Roll Round * *:
*Use a side push hinge machine for rounding.
*This method uses a side pushing mechanism to push the material towards the bending mold, achieving rounding.
*The side push hinge is suitable for materials with different diameters and thicknesses, and has good adaptability.
5. Forming of cylindrical products:
*For products that need to be rolled into a cylindrical shape, they can be processed using a dedicated cylindrical forming machine.
*The forming machine gradually bends and welds the material into a cylindrical shape through continuous or intermittent rolling.
6. * * Multiple fold and roll * *:
*For certain products with special shapes or complex structures, multiple folding and rounding operations are required.
*By folding and rolling multiple times, complex three-dimensional shapes can be achieved to meet the design requirements of the product.
7. * * Forming Station Design * *:
*Based on the shape and size of the product, design the forming station reasonably to ensure that the material is subjected to uniform force and stable deformation during the rolling process.
*The design of the forming station directly affects the quality and production efficiency of the product.
8. * * Roll quality inspection * *:
*Strictly inspect the quality of the rolled products, including size, shape, surface quality, and other aspects.
*Use measuring tools, calipers, and other tools to measure and ensure that the product meets the design requirements.
*For unqualified products, timely repair or scrapping is required.
The above are several common methods for rolling metal molds into circles. In actual production, appropriate methods should be selected based on the specific requirements and processing conditions of the product to ensure product quality and production efficiency. At the same time, operators need to have rich experience and skills, strictly abide by operating procedures and safety regulations, and ensure the safety and stability of the production process.
