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The application of preventive maintenance technology in the CNC bending machine of the upper moving torsion shaft aims to reduce the occurrence of equipment failures, improve the stability and reliability of the equipment through regular inspection, maintenance, and repair, thereby extending the service life of the equipment and improving production efficiency. The following are the specific applications of preventive maintenance techniques in the upper twist axis CNC bending machine:
1、 Regular inspection
1. Mechanical component inspection: Regularly inspect the mechanical components of the equipment, such as sliders, guide rails, transmission devices, etc., to ensure that they are free of wear, jamming, and operate flexibly.
2. Electrical system inspection: Inspect the electrical system of the equipment, including the motor, wiring, switches, and other parts, to ensure that the electrical system operates normally without short circuits, open circuits, or other faults.
3. Hydraulic system inspection: Check the oil level, oil temperature, oil pressure and other parameters of the hydraulic system to ensure the cleanliness and quality of the hydraulic oil, as well as the normal operation of the hydraulic system.
4. Accuracy check: Regularly check the accuracy of the equipment, including the accuracy of angles, lengths, pressures, etc., to ensure that the accuracy of the processed parts meets the requirements.
2、 Daily maintenance
1. Lubrication and maintenance: Regularly lubricate or apply lubricating oil to the slides, sliders, rollers, and other parts of the equipment to maintain the normal lubrication state of the machine.
2. Cleaning and maintenance: Regularly clean the equipment, remove oil stains, dust and other impurities on the surface of the equipment, and keep the equipment clean.
3. Tightening and maintenance: Check and tighten the screws, bolts, and other fasteners in various parts of the equipment to ensure that they do not loosen during operation.
3、 Preventive replacement
1. Regularly replace vulnerable parts: According to the usage of the equipment and the requirements of the maintenance manual, regularly replace vulnerable parts such as sliders, oil cylinders, seals, etc. to avoid failures caused by excessive wear.
2. Replace hydraulic oil: Regularly replace hydraulic oil to maintain its cleanliness and quality, and avoid malfunctions caused by oil contamination.
4、 Preventive maintenance
1. Predictive maintenance: Utilizing advanced predictive maintenance techniques, real-time monitoring and data analysis of equipment are conducted to promptly identify and resolve potential issues, thereby avoiding equipment failures.
2. Preventive maintenance plan: Based on the usage of the equipment and the requirements of the maintenance manual, develop a preventive maintenance plan, regularly repair and maintain the equipment, and ensure its normal operation.
5、 Train operators
Provide regular training for equipment operators to understand the structure, working principles, operating procedures, and the importance and methods of preventive maintenance of the equipment. Ensure that operators have safety awareness and correct operational skills to reduce malfunctions caused by misoperation.
Through the application of the above preventive maintenance techniques, the failure rate of the upward moving torsion axis CNC bending machine can be significantly reduced, the stability and reliability of the equipment can be improved, thereby bringing higher production efficiency and economic benefits to the enterprise.