Manhart What other details need to be paid attention to in high-precision measurement of twisted axis CNC bending machines?

There are many details that need to be paid attention to in high-precision measurement of twisted axis CNC bending machines, which directly affect the accuracy and stability of machining quality. Here are some key precautions:
###1、 Selection and maintenance of measuring tools and equipment
1. Choose high-precision measuring tools such as micrometers, digital calipers, high-precision angle gauges, etc. These tools have high measurement accuracy and stability, and can meet the needs of high-precision measurement.
2. * * Regular calibration of measuring tools * *: The accuracy of measuring tools will gradually decrease with changes in usage time and environmental conditions, so regular calibration is necessary to ensure the accuracy of measurement results.
3. Maintenance of measuring equipment: Keep the measuring equipment clean and in good condition to avoid measurement errors caused by equipment contamination or damage.
###2、 Setting and Monitoring of Numerical Control System
1. * * Precise Setting of Processing Parameters * *: Based on the material, thickness, bending angle, and other requirements of the workpiece, accurately set the processing parameters of the CNC system, such as pressure, speed, angle, etc.
2. Real time monitoring of machining process: Utilizing the real-time monitoring function of the CNC system, various parameters during the machining process are monitored in real time, such as pressure changes, temperature fluctuations, etc., in order to detect and correct problems in a timely manner.
3. * * Regular calibration of CNC system * *: The accuracy of CNC system may also be affected by various factors and change, so regular calibration is needed to ensure its machining accuracy.
###3、 Selection and adjustment of dies
1. * * Choose high-precision molds * *: High precision molds are one of the important factors in ensuring bending accuracy. When choosing a mold, the appropriate mold should be selected based on the bending requirements and processing accuracy of the workpiece.
2. Regular inspection of mold condition: Molds are affected by wear and deformation during use, so it is necessary to regularly check the condition of the mold, such as wear degree, positioning accuracy, etc., and replace or repair unqualified molds in a timely manner.
3. * * Adjust mold clearance * *: Adjust the mold clearance reasonably according to the thickness of the workpiece and bending requirements to ensure stability and accuracy during the bending process.
###4、 Skills and training of operators
1. * * Improve operator skills * *: The skill level of operators has a direct impact on processing quality. Therefore, it is necessary to strengthen the skill training and assessment of operators, and improve their awareness of operational skills and accuracy.
2. * * Standardized operating procedures * *: Develop standardized operating procedures and work instructions, clarify the responsibilities and operating procedures of operators, and avoid measurement errors caused by improper operation.
###5、 Consideration of environmental factors
1. Control the processing environment: Factors such as temperature and humidity in the processing environment can affect measurement accuracy. Therefore, the temperature and humidity of the processing environment should be controlled to maintain them within an appropriate range.
2. * * Reduce vibration and impact * *: Vibration and impact can have adverse effects on measuring equipment and workpieces, leading to measurement errors. Therefore, measures should be taken to reduce the impact of vibration and shock, such as installing shock absorbers and avoiding other heavy operations during the processing.
In summary, the details that need to be paid attention to in high-precision measurement of torsion axis CNC bending machines include the selection and maintenance of measuring tools and equipment, the setting and monitoring of CNC systems, the selection and adjustment of molds, the skills and training of operators, and consideration of environmental factors. The attention and control of these details are of great significance for improving processing quality and stability.