**Safety operation and maintenance rules and safety operation procedures of combined punching and shearing machines**
I. Preparation before operation
1. Operators must receive safety operation training for combined punching and shearing machines and be familiar with the structure, performance, operating procedures and safety requirements of the equipment.
2. Check whether the equipment is in good condition, ensure that the safety protection devices are intact, the power supply lines are normal, and there are no abnormalities in the components.
3. Check whether the tools such as knives and punches are intact, whether they are firmly installed, and make necessary adjustments.
4. Wear personal protective equipment such as work clothes, protective shoes, protective gloves, goggles, etc. that meet safety requirements.
II. Operation process
1. Before starting the equipment, make sure that there is no one around the equipment and send a start signal.
2. After starting the equipment, wait for the equipment to enter normal operating state before processing.
3. During the processing, strictly follow the operating procedures and do not change the working parameters or make unnecessary adjustments without authorization.
4. Pay attention to the operation of the equipment. If any abnormality is found, the machine should be stopped immediately for inspection and troubleshooting.
5. During operation, hands or other objects should not be inserted into dangerous areas such as cutters and punches.
III. Post-operation processing
1. After completing the processing task, turn off the power of the equipment and clean up the debris and waste around the equipment.
2. Check and maintain tools such as cutters and punches. If they are damaged or worn, they should be replaced or repaired in time.
3. Fill in the equipment usage record, record the operation and maintenance of the equipment.
IV. Abnormal handling
1. If equipment failure or abnormality occurs during operation, the machine should be stopped immediately and handled in accordance with emergency handling measures.
2. If the fault cannot be solved by yourself, it should be reported to the person in charge of the equipment or professional maintenance personnel for handling in time.
3. When handling faults or abnormalities, the safety of personnel and equipment should be ensured to avoid greater losses.
V. Maintenance
1. Develop and implement regular maintenance plans, including equipment lubrication, cleaning, tightening and other work.
2. Regularly inspect and maintain key components such as hydraulic systems, transmission systems, and electrical systems to ensure that they are in good condition.
3. Regularly inspect and test safety protection devices to ensure that they are effective and reliable.
4. Establish equipment maintenance records to record the maintenance and repair of equipment.
VI. Safety Education
1. Regularly organize operators to conduct safety education and training to improve their safety awareness and operating skills.
2. Strengthen safety publicity and education, and publicize equipment safety knowledge and operating procedures through slogans, display boards, etc.
3. Establish a safety reward and punishment system to commend and reward employees with excellent safety operation performance, and criticize and punish employees who violate safety operating procedures.
By following the above combined punching and shearing machine safety operation and maintenance rules and safety operating procedures, accidents can be effectively prevented, ensuring the safe operation of equipment and the safety and health of personnel. At the same time, it can also improve the stability and reliability of equipment, reduce production costs, and create more value for the enterprise.
Manhart Safety operation and maintenance rules and safety operation procedures of combined punching and shearing machines
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