Manhart How to reduce the energy consumption of handheld laser machines through operational skills?

To reduce the energy consumption of handheld laser machines through operational skills, the following steps and suggestions can be followed:
1、 Reasonably set laser parameters
1. * * Laser power * *: Choose the appropriate laser power based on the different welding materials and thicknesses. Excessive power not only wastes energy, but may also cause unnecessary thermal effects on materials.
-For example, for thin plate materials, using lower laser power (such as 60% -80% of the actual output power per kilowatt hour) can meet welding requirements.
2. * * Scanning speed * *: Increasing the scanning speed appropriately can reduce energy consumption while ensuring welding quality.
-High speed scanning means that the laser beam has a shorter dwell time on the material, thus consuming less energy.
3. * * Gas flow rate * *: Adjust the gas flow rate according to welding requirements to avoid energy waste caused by excessive flow rate.
-Choosing the appropriate gas type and flow rate can not only ensure welding quality, but also reduce energy consumption.
2、 Optimize workflow
1. * * Reduce idle time * *: During preparation and waiting, try to shorten the idle time of the laser machine as much as possible.
-For example, when replacing workpieces or adjusting equipment, promptly turn off the laser machine or set it to standby mode.
2. Reasonably arrange work tasks: Concentrate on processing welding tasks of similar materials or thicknesses to reduce the switching time between different parameter settings of the laser machine.
3、 Pay attention to equipment maintenance
1. * * Regular cleaning * *: Keeping key components such as laser heads and reflectors clean can improve energy efficiency.
-Dirt and dust can affect the quality and transmission efficiency of laser beams, thereby increasing energy consumption.
2. Timely replacement of parts: Damaged or aged parts will increase energy consumption. Regular inspection and replacement of these components can ensure efficient operation of the equipment.
4、 Operation skills
1. Proficient in equipment operation: Operators should be proficient in the operation methods and skills of the equipment to avoid energy waste caused by improper operation.
2. * * Avoid frequent starting and stopping * *: Frequent starting and stopping of the laser will increase energy consumption. Whenever possible, try to keep the equipment in continuous working condition.
3. Monitoring Energy Consumption: Regularly monitor and analyze the energy consumption of laser machines, identify potential energy waste points, and take corresponding improvement measures.
By applying the above operational techniques, the energy consumption of handheld laser machines can be effectively reduced. This can not only reduce production costs, but also help protect the environment and enhance the competitiveness of enterprises.