Manhart How to improve the machining accuracy and efficiency of CNC bending machines?

To improve the machining accuracy and efficiency of CNC bending machines, the following suggestions for point representation and induction can be referred to:
1、 Measures to improve machining accuracy
1. * * Material selection * *:
-Choose high-quality materials to avoid deformation and uneven thickness caused by low-quality materials.
-Based on the strength, hardness, plasticity and other properties of the material, a reasonable selection of material thickness is made to achieve the best bending effect.
2. * * Process Adjustment * *:
-Before bending, accurately measure the length of the material, adjust the distance of the bending roller and the position of the positioning axis according to the bending angle.
-Regularly inspect the machine structure of the CNC bending machine and the manufacturing accuracy of the molded workpiece to ensure stability during the bending process.
3. * * Machine operation * *:
-When manually programming, set parameters reasonably, accurately calculate and compile the program.
-When automatic programming, choose the appropriate programming method based on the texture and thickness of the material to prevent machine errors.
-Regularly carry out daily maintenance and upkeep of the machine to maintain its normal use and improve stability and accuracy.
4. * * Bending depth control * *:
-Use mechanical or hydraulic blocks to precisely control the depth of the convex mold entering the concave mold, ensuring bending accuracy.
-Adopting three-point bending technology to reduce rebound and improve the accuracy of bending angle.
5. * * Mold Fine Adjustment * *:
-Regularly fine tune the mold to compensate for the deflection deformation of the slider and worktable, as well as the impact of mold wear on accuracy.
6. * * Automated measurement system * *:
-Realize automatic measurement of sheet metal thickness and improve the accuracy of bending angle.
-Introducing automatic measurement of bending angle and rebound compensation system to improve overall machining accuracy.
2、 Measures to improve processing efficiency
1. * * Technical updates and upgrades * *:
-Choose a new type of CNC bending machine with higher work efficiency and accuracy.
2. * * Automated production * *:
-Seamless integration of CNC bending machines with automated production lines, achieving automation of the production process and reducing manual intervention.
3. * * Strengthen maintenance and upkeep * *:
-Regular maintenance and upkeep of equipment to ensure efficient operation and reduce downtime due to malfunctions.
4. * * Improve operator skills * *:
-Strengthen the training of operators and improve their proficiency in operating CNC bending machines.
5. * * Optimize production process * *:
-Improve the production process, plan the work sequence and time reasonably, and reduce unnecessary pauses and waste.
6. * * Use high-quality cutting dies and molds * *:
-Choose high-quality cutting dies and molds correctly to improve machining efficiency and quality.
7. * * Reasonably set processing parameters * *:
-According to different metal materials and processing requirements, set the processing parameters of the bending machine reasonably, such as bending angle, force, speed, etc.
Through the comprehensive application of the above measures, the machining accuracy and efficiency of CNC bending machines can be effectively improved, bringing higher production benefits to enterprises.