How to determine the malfunction of mechanical electric rolling machine
During long-term use, mechanical electric rolling machines may malfunction for various reasons, affecting their normal operation. In order to timely and accurately diagnose the faults of the mechanical electric rolling machine, the following is a detailed explanation from the aspects of power supply and switch status, electrical component inspection, transmission system condition, roller shaft parallelism and adjustment, working noise and lubrication, control system diagnosis, mechanical component inspection, and circuit and electrical components.
1、 Power and switch status
Firstly, check the power supply and switch status of the mechanical electric rolling machine. Ensure that the power is turned on and the switch is in normal working condition. If the power is not turned on or the switch is damaged, the device will not be able to start or operate normally.
2、 Electrical component inspection
Electrical components are an important component of mechanical electric rolling machines, responsible for controlling various functions of the equipment. Check if the electrical components are intact, if there is good contact, and if there is any burning or damage. If there are any problems, they should be replaced or repaired in a timely manner.
3、 Transmission system condition
The transmission system is the power transmission part of the mechanical electric rolling machine, including the motor, reducer, transmission shaft, etc. Check if the transmission system runs smoothly and if there are any abnormal noises or vibrations. If there are any problems, check whether the transmission components are worn or loose, and handle them in a timely manner.
4、 Parallelism and adjustment of roller shaft
The parallelism of the roller shaft is one of the key factors affecting the working effect of the mechanical electric rolling machine. Check if the roller shaft is parallel. If there is any deviation, it should be adjusted in a timely manner to ensure the uniformity and accuracy of the board curling.
5、 Work noise and lubrication
The mechanical electric rolling machine should maintain good lubrication during operation to reduce noise and wear. Check if the lubrication system of the equipment is functioning properly. If there is insufficient lubrication or poor oil quality, add or replace lubricating oil in a timely manner. Meanwhile, pay attention to the noise situation during the operation of the equipment. If the noise is too loud, it may indicate a malfunction or wear.
6、 Control system diagnosis
Modern mechanical electric rolling machines are usually equipped with advanced control systems to achieve automated operations and precise control. By controlling the diagnostic function of the system, it is possible to check whether the operating status and parameter settings of the equipment are correct, as well as whether there are any faults or abnormalities.
7、 Mechanical component inspection
The mechanical components are the main structure of the mechanical electric rolling machine, including the frame, bearings, gears, etc. Check for wear, deformation, or cracks in these components. If there are any problems, they should be repaired or replaced in a timely manner.
8、 Circuit and electrical components
Check whether the wiring and electrical components of the mechanical electric rolling machine are intact and whether the contact is good. If the circuit is aged, the contact is poor, or the electrical components are damaged, it may cause the equipment to malfunction or exhibit abnormalities. Therefore, it is necessary to regularly check the status of circuits and electrical components.
In summary, the diagnosis of faults in mechanical electric rolling machines requires comprehensive consideration and analysis from multiple aspects. By checking the power supply and switch status, electrical components, transmission system, roller shaft parallelism, working noise and lubrication, control system, mechanical components, circuits and electrical components, faults can be detected and resolved in a timely manner, ensuring the normal operation and efficient operation of the mechanical electric plate rolling machine.
How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. determine the malfunction of the mechanical electric rolling machine?
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