To reduce the failure rate of CNC bending machines through daily operations, the following measures can be taken:
1. * * Comply with operating procedures * *: Operators should strictly follow the equipment operating procedures to ensure that each step of operation is correct and error free. This includes correct on/off sequence, reasonable loading and unloading of workpieces, and avoiding overloading.
2. * * Keep clean * *: During operation, always keep the equipment and work area clean. Avoid dust, oil stains, or other debris entering the interior of the equipment, which may affect its normal operation. Regularly clean the waste collector to ensure a clean working environment.
3. * * Reasonable use of equipment * *: Operators should be familiar with the performance and capability range of the equipment to avoid allowing it to withstand loads beyond its capacity. When processing large or thick parts, it should be carried out step by step according to the equipment requirements to avoid excessive loading at once.
4. Regular Inspection: During operation, it is necessary to regularly check the various functions and parameters of the equipment, such as the pressure of the hydraulic system and the oil level of the lubrication system. If any abnormal situation is found, the machine should be stopped in a timely manner and maintenance personnel should be notified for inspection and repair.
5. * * Pay attention to abnormal sound and odor of the equipment * *: During operation, pay attention to whether the operating sound and odor of the equipment are normal. If any abnormal sound or odor is found, the machine should be stopped immediately and maintenance personnel should be notified for inspection.
6. * * Avoid frequent start stop * *: Frequent start stop of equipment can cause additional burden on various components of the equipment, increasing the risk of failure. Therefore, frequent starting and stopping of equipment should be avoided as much as possible during the operation process.
7. * * Record Operation Status * *: The operator should record the situation of each operation, including the material, size, processing time, etc. of the workpiece being processed. This helps to analyze the causes of equipment failures and provides reference for subsequent equipment maintenance and management.
Through the above daily operation measures, the failure rate of CNC bending machines can be effectively reduced, and the reliability and stability of the equipment can be improved. At the same time, it also helps to extend the service life of the equipment, reduce maintenance costs, and improve production efficiency.